• 한국재료학회지
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• 제9권6호
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• pp.609-614
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• 1999

The effect of the amount of $SiO_2$dopant on the behavior of $AlO_2$$O_3$-composite formation by melt oxdation of Al-alloy was examined in this paper. The $SiO_2$powder was spread on the top surface of the Al-1Mg-3-Si-5Zn-1Cu alloy in th alumina crucible. The selected amount of each powder was 0.03, 0.10, 0.16g/$\textrm{cm}^2$. The oxidation behavior was determined by observing the weight gain after the heat treatment for 10 hours at 1373K. The macroscopic structure of formed oxide layer was examined by an optical microscope. The top surface and the cross-section of the grown oxide layer were investigated by SEM and analysed by EDX. The $SiO_2$ powder was determined to enhance oxidation by thermit reaction with Al which reduced the growth incubation period of the oxidation layer. As the amount of the $SiO_2$dopant increased, the growth rate decreased due to the precipitated Si which blocked the Al-alloy channel in the composite materials. However, more uniform layer was obtained due to the occurrance of the enhanced oxidation reaction in the whole alloy surface compared to the case of addition of less amount of dopant.

• 청정기술
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• 제12권3호
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• pp.157-164
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• 2006

나프탈렌에 포함된 주요 불순물이 2-메틸나프탈렌을 정제하기 위해, 나프탈렌과 2-메틸나프탈렌의 2성분계에 관한 고액상평형 데이터를 측정하였으며, 경막형 용융결정화에 관한 실험을 실시하였다. 이러한 2성분계의 고액상평형은 단순 고용계를 형성하였는데, 시차주사 열량분석에 의한 열분석 방법과 정적인 방법에 의해 측정한 결과는 거의 유사하였다. 결정화 실험에서 나프탈렌의 순도와 결정의 수율은 냉각속도에 주로 의존하였는데, 냉각속도가 낮을 수 록 나프탈렌의 순도 및 수율은 증가하는 경향을 나타내었으며, 분리정제 효율의 척도인 유효분배계수는 냉각속도가 증가함에 따라 감소하는 경향을 나타내었다. 결과적으로, 용융결정화에 의해 나프탈렌의 순도는 약 5 ~ 7% 정도가 증가하였다.

• Journal of Mechanical Science and Technology
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• 제14권2호
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• pp.177-187
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• 2000

Dilution is an important factor which influences the properties of clad layer. In this paper the change of dilution during laser cladding and the control of dilution are simulated by a finite element method. The adaptive mesh method is adopted for the time-dependent finite element method computation so that the shape of melt pool can be well represented. The situation of the width control of melt pool is also simulated, which indicates that the dilution can be controlled if the width of melt pool is controlled. Computational results indicate that if a line energy (input energy per unit distance) remains constant the dilution will increase with time, especially at the beginning. Simulation results show that it is possible to control dilution in a certain range if the line energy decreases with time. Experiment of Nd: YAG laser cladding with wire feeding is performed. Experiment results coincide well with the FEM results.

• 공업화학
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• 제8권3호
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• pp.389-394
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• 1997

경각형 결정화에 의하여 벤젠-사이클로헥산 혼합물로부터 벤젠의 결정화에서 결정에 내포된 불순물(사이클로헥산)의 분포가 조사되었다. 결정의 순도에 미치는 결정성장속도의 영향을 파악하였으며 모든 실험결과는 Wintermantel 모델에 의해 도시될 수 있었다. 결정의 순도는 과냉각 정도가 클수록, 주입조성이 낮을 수록, 결정성장속도가 클 수록 낮았으며 결정성장속도는 불순물의 내포를 지배하는 가장 중요한 변수이다. 결정화 초기에 형성된 결정은 불순물을 많이 내포하고 있으며 결정의 두께가 증가함에 따라 불순물은 잔여용융액쪽으로 이동되어 배제됨을 알 수 있었다. 경막결정화에서 결정에 내포된 불순물은 일정두께의 결정층에 온도구배를 이용하여 결정을 부분용해시키면 불순물의 확산에 의하여 제거될 수 있음을 알 수 있었다.

• 한국표면공학회지
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• 제40권1호
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• pp.23-31
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• 2007

The objective of this study is to investigate the effect of Al addition on the reaction behavior of cobalt with molten zinc. Pure cobalt specimen was immersion tested in the three kinds of molten zinc (pure, 0.12%Al added and 0.24%Al added) baths at $460^{\circ}C,\;490^{\circ}C\;and\;520^{\circ}C$. For the understanding of degradation processes, specimens were analyzed with scanning electron microscope (SEM) and energy dispersive spectrum (EDS), and electrochemical stripping method. When 0.12% and 0.24% Al was added in molten zinc baths, three intermetallic compounds layers of ${\gamma},\;{\gamma}_1,\;and\;{\gamma}_2$ were formed on the Co matrix and ${\beta}_1$ layer was not formed between the Co matrix and the ${\gamma}$ layer. Particles of CoAl intermetallic compound were formed at the interface between the ${\gamma}_2$ layer and zinc melt and they did not adhere to the Co-Zn intermetallic layer. Weight loss of the Co specimen increased as Al content in the molten zinc increased and the relationship of weight loss vs. immersion time followed parabolic rate law. Rate controlling process for the reaction rate of Co with Al added molten zinc was analyzed as the diffusion process of Al atom through a boundary layer between the ${\gamma}_2$ layer and the Al added zinc melt.

• 한국재료학회지
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• 제19권9호
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• pp.473-480
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• 2009

In order to provide the mechanism of nozzle clogging, recovered nozzles for high strength steel grade were examined carefully after continuous casting. The thickness of clogged material in SEN is increased in the following order: from the bottom to the top of the nozzle, upper part of slag line, and the pouring hole. Nozzle clogging material begins to form due the adhesion of metal to nozzle wall, the decarburization, and reduction of oxide in the refractory by Al and Ti in the melt. The reduction of oxide in the refractory by Al and Ti improves the wettability of the melt on the refractory and forms a thin Al-Ti-O layer. Metal containing micro alumina inclusions is solidified on the Al-Ti-O layer, and the solid layer grows due to the heat evolution through the nozzle wall. Thermodynamic calculation has been made for the related reactions. The effect of superheat to the nozzle clogging is discussed on ultra low carbon steel and low carbon steel.

• Journal of Welding and Joining
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• 제10권4호
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• pp.213-221
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• 1992

Al$_{2}$O$_{3}$ ceramic coating layer by gas flame spraying was very porous, therefore it could not have wear and corrosion resistance at all. To get a dense and strong coating layer, a method to infiltrate an alloy into the pores of $Al_{2}$O$_{3}$ ceramic coating was investigated. Cu-Ti alloys, which had good wettability and reactivity with $Al_{2}$O$_{3}$ ceramic, were examined for infiltration. Infiltration of the alloys was performed in vacuum at 1100.deg.C. The melt of Cu-50 at % Ti alloy was well penetrated through the porous $Al_{2}$O$_{3}$ coating and tightly sealed the pores, unbounded area and microcracks in the coating. The alloy melt in the pores reacted with $Al_{2}$O$_{3}$ ceramic to produce a suboxide phase, Cu$_{2}$Ti$_{4}$O. This composite layer which was composed of $Al_{2}$O$_{3}$ and Cu$_{2}$Ti$_{4}$O phase had good microstructure and wear and corrosion resistance. Additionally, microstructures at interfaces between coating layers were greatly improved owing to the effect of vacuum heat treating.

• 한국광학회지
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• 제8권5호
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• pp.438-442
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• 1997

본 연구에서는 InGaAsP/InP 액상결정성장에 있어서 성장용액의 불안정성이 성장에 미치는 영향을 조사하여 보았다. 성장용액의 불안정을 완화시킬 수 있는 구조의 흑연보트를 제작하여 성장을 행하여 본 결과 각층의 균일도를 향상시킬 뿐만 아니라 성장층간의 두께 편차를 동시에 줄일 수 있었으며, 성장두께와 두께편차를 각각 1/2, 1/3 이상 줄일 수 있었고, 최소 성장두께 80.angs. 이하의 결과를 얻었다. 그리고 성장용액의 안정도 측면에서 2상용액법에 사용되는 InP seed에 의한 영향을 조사한 결과, 단결정 InP 2상용액법의 경우가 다결정 InP에 비해 우수한 성장특성을 가짐을 확인할 수 있었다.

• 한국재료학회지
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• 제8권10호
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• pp.925-930
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• 1998

LPE법을 이용하여 $Bi_2Sr_2-\chi_LCa_1+\chi_LCu_2O_{8+d}$(xL=0, 0.1, 0.2 ,0.3, 0.4, 0.5, 0.6)막(film)을 작성하여 XPS 측정과 EPMA측정을 통하여 Sro-layer와 Ca-layer에 있어서 Sr과 Ca의 상호치환 상태와 초전도특성을 조사하였다. 작성한 막(film)은 c-축으로 강하게 배향되었고, $\chi_L$(용액조성비)의 증가에 따라 임계온도 $T_C^{zero}$와 c-축의 길이는 단조로이 감소를 보였으며, Car-rier농도는 약간 감소하는 경향을 보였다. 또한, SrO-layer에서는 Sr은 $\chi_L$의 증가에 따라 감소를 보이며, Ca는 약 0.15에 포화된 후 약간 감소하였다. Ca-layer에서의 Sr과 Ca는 $\chi_L$에 비례적으로변하며, 이때 변화율은 SrO-layer보다 컸다. 이런 현상은 Sr이 양쪽 layer에서 감소하는데 비하여, Ca는 거의 Ca-layer에서만 증가함을 의미하는 것이다. $\chi_L$의 증가에 따라, SrO-layer에서의 결손은 증가를 보였으며, 이는 SrO-layer에서 결손이 임계온도 $T_C^{zero}$의 감소에 영향을 미쳤다고 생각된다.

• 대한금속재료학회지
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• 제48권2호
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• pp.154-162
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• 2010

A fundamental study of the distillation behavior of ferromanganese alloy melts was carried out at 1773 K and 0.1333 kPa (=1 Torr). During the distillation of ferromanganese alloy melts under reduced pressure, manganese vaporizes preferentially to phosphorus and other solute elements. High purity manganese metal with a very low content of solute elements can be obtained by distillation of ferromanganese alloy melts. The evaporation of manganese is suppressed as the carbon content of ferromanganese alloy melt increases due to the decrease of activity and vapor pressure of the manganese. When the carbon content of ferromanganese alloy melt is high, melt droplets are ejected from the bath, especially in the early stages of the distillation, and the solute elements in the splashed droplets contaminate the condensed material. The ejection of melt droplets is presumed to be caused by the increase of melting temperature and viscosity of the surface layer of melt due to the enrichment of solute elements such as carbon and iron.