• Title/Summary/Keyword: Mechanical treatment

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Application of Nanoindentation Technique for Characterizing Surface Properties of Carburized Materials (침탄 처리 소재의 표면 분석을 위한 나노압입시험법의 응용)

  • Choi, In-Chul;Oh, Myung-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.3
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    • pp.139-149
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    • 2022
  • In the automobile and shipbuilding industries, various materials and components require superior surface strength, excellent wear resistance and good resistance to repeated loads. To improve the surface properties of the materials, various surface heat treatment methods are used, which include carburizing, nitriding, and so on. Among them, carburizing treatment is widely used for structural steels containing carbon. The effective carburizing thickness required for materials depends on the service environment and the size of the components. In general, however, there is a limit in evaluation of the surface properties with a standardized mechanical test method because the thickness or cross-sectional area of the carburized layer is limited. In this regard, the nanoindentation technique has lots of advantages, which can measure the mechanical properties of the material surface at the nano and micro scale. It is possible to understand the relationship between the microstructural change in the hardened layer by carburizing treatment and the mechanical properties. To be spread to practical applications at the industrial level, in this paper, the principle of the nanoindentation method is described with a representative application for analyzing the mechanical properties of the carburized material.

Effect of Ar- Plasma Treatment on Mechanical Properties of Acrylic Fiber (아크릴섬유의 기계적 물성에 대한 알곤플라즈마 처리의 영향)

  • Seo Eon Deock
    • Textile Coloration and Finishing
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    • v.16 no.6
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    • pp.30-34
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    • 2004
  • Polyacrylontrile fiber was modified with argon low temperature plasma by RF glow discharge at 240 mTorr, 40 W to investigate the surface morphological changes and mechanical characteristics such as elongation, tenacity, and modulus. Analysis of the SEM images revealed that the plasma treatment resulted in significant ablation on the surfaces rendering a severe crack formation. The morphological changes were evident with short treatment time of argon plasma although longer treatment time damaged the surface more severely. The mechanical characteristics such as tenacity and elongation were deteriorated due to the plasma treatment. The tenacity of the fiber treated with argon-plasma for 5 min showed a decreased value up to 21.9 % when compared to the untreated fiber. While the corresponding initial modulus(0 - 1 %) increased markedly up to 44.3 %.

The Effects of Thermo-mechanical Treatment on the Thixoforming Process of Cu-Ca Alloys for High Efficiency Electrical Motors (고효율 전동기용 Cu-Ca 합금의 반응고 성형공정에 미치는 가공열처리의 영향)

  • Lee, E.Y.;Kang, B.M.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.5
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    • pp.267-274
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    • 2003
  • The effect of the thermo-mechanical treatment on the microstructural development and the electric conductivity of Cu-Ca alloys are studied for the thixoforming processed rotor of the induction motor The Cu-Ca alloys containing Ca less than 1.0wt% show the electrical conductivity higher than 80% IACS They also show broad melting range over $150^{\circ}C$ which is desirable for the thixoforming process The semi-solid microstructure of cast alloy changes from the dendrite structure to globular structure by prior deformation before reheating. The details of microstructural changes by the thermo-mechanical treatment are discussed.

A study on the effect of plastic deformation and heat treatment on mechanical properties (소성가공 및 열처리가 기계적 성질에 미치는 영향에 관한 연구)

  • Je J. S.;Kim J. M.;Kang S. S.;Lee K. O.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.283-286
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    • 2005
  • Because CV Joint which is one of the component of automobile power train system communicates high power and performs power steering function, it requires high qualities such as high strength, high toughness and high fatigue resistance. This component undergoes a series of production processes such as forging, machining and heat treatment and required properties for this component depends on plastic deformation and heat treatment heavily. Therefore in this study, in order to these effects on mechanical properties due to plastic deformation and heat treatment we performed heat treatment following plastic deformation and then tensile test.

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A Study on the Improvement of Formability of Automobile Body Sheet (자동차용 강판의 성형성 개선에 관한 연구)

  • 김순경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.101-107
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    • 1997
  • Development on the mechanical properties of steel sheet for the automobile body panel is very important in the BAF(Batch annealing furnace) annealing process. Because of the heat treatment method in the BAF, mechanical properties was decided on the heat treatment method of the coil. So, we tested on the development of mechanical properties according to heat treatment method at the annealing furnace using the Ax atmospheric gas and the HNx atmospheric gas. As a result of several investigations. We confirmed the following characteristics ; mechanical properties was changed under the influence of the annealing cycle, the heat treatment method and the atmospheric gas. And, elongation in the HNx BAF was better than the Ax BAF. Finally, most important thing in the BAF is using proper annealing cycle in order to get a good quality.

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Mechanical Properties of MoN-Cu Coatings according to Pre-treatment of AISI H13 Tool Steel (H13 공구강의 전처리에 따른 Mo-Cu-N 코팅의 기계적 특성)

  • Park, Hyun-Jun;Moon, Kyoung-Il;Kim, Sang-Sub
    • Journal of the Korean institute of surface engineering
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    • v.53 no.6
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    • pp.343-350
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    • 2020
  • The degradation of mechanical properties of nitride coatings to steel substrates is one of the main challenges for industrial applications. In this study, plasma nitriding treatment was used in order to increase the mechanical properties of Mo-Cu-N coating to the H13 tool steel. The nanostructured Mo-Cu-N coating was deposited using pulsed DC magnetron sputtering method with a single alloy Mo-Cu target. Mechanical properties of MoN-Cu coated samples after nitriding were found to be relatively better than non-nitrided MoN-Cu coating.

Development of Eco-friendly Textiles by Studying the effect of the Natural Chorangak Liquid Treatment of Silk Fabrics - Focusing on the Mechanical Properties & the Hand - (견직물의 초란각액 처리 조건에 따른 연구(I) - 물성 및 태 변화를 중심으로 -)

  • Lee, Jungju;Kim, Kiyoun
    • Korean Journal of Human Ecology
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    • v.22 no.1
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    • pp.131-140
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    • 2013
  • Eco-friendly and health-functional clothing is now becoming the target of the worldwide hot trends. The purpose of this study is to develop an eco-friendly textiles to decrease environmental pollution and to be harmless for human health by investigating how the natural chorangak liquid treatment affects the changes of mechanical properties and the hand of silk fabrics according to different treatment conditions. Treatment was varied with various temperatures ($85^{\circ}C$, $90^{\circ}C$, $95^{\circ}C$) for 90 seconds after degumming. The results were as follows: 1) The natural chorangak liquid is the most effective at the ratio of glacial acid 200ml with eggshell 20g minimizing the time limit and sludge reduction. Its treatment of silk fabrics is optimized at $90^{\circ}C$ for 90 seconds with 25% conc. after degumming when considering tenacity and elongation. 2) After the treatment, tenacity and elongation of specimen are increased compared with those of degummed silk fabrics. 3) After analyzing the effect of the treatment on the characteristic values of basic mechanical properties of silk fabrics, mechanical properties (tensile, bending, shearing, compression, surface) are overall improved. The properties of thickness and weight are increased as well. 4) Based on the clear analysis on effects of the treatment on the mechanical properties and the hand of silk fabrics, the level of THV was enhanced from good to excellent. Therefore, chorangak liquid can be utilized satisfactorily as a new finishing agent for developing eco-friendly textiles.

PROLONG THE SERVICE LIFE OF SWITCH RAIL BY IMPROVED INDUCTION HEAT TREATMENT

  • Zhan, Xinwei;Wang, Shuqing
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1946-1950
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    • 2007
  • Switch rail is a very important part on the railway track, which not only accounts for the safety of the passing trains but also greatly influences the speed of the train. The higher the speed and the loads of the train the more it demands on the properties of the switch rail. Research shows that the higher mechanical properties of switch rail the longer the service life. Induction heat treatment is a good way of improving the mechanical properties of metallic materials. But the switch rail's section area changes gradually across the lengthways, which is difficult for induction heating especially for the small section. And the mechanical property of small section of the switch rail is the most important for its service life. The induction heat treatment used past always brings the low hardness on small section which can cause low service life of switch for wearing, or too high hardness because of martensite microstructure which can cause the shelling or even breaking of the switch rail. To prolong the service life of switch rail by higher mechanical properties, we researched the improved induction heat treatment for switch rail by adjusting speed of heating, and adopting compressed air cooling. The results showed that switch rail obtain almost the same high hardness across the length way after the improved induction heat treatment, which is very helpful to extend the service life of switch rail.

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Effect of Heat Treatment Conditions on Formability and Property of Warm Hydroformed Parts for Al 6061 Extruded Tube (Al6061압출재를 이용한 온간액압성형품의 성형성 및 물성에 미치는 열처리조건의 영향)

  • Yi, Hyae-Kyung;Kwon, Seung-O;Jang, Jeong-Hwan;Lee, Young-Seon;Moon, Young-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.4
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    • pp.181-186
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    • 2007
  • Effect of heat treatment conditions on formability and property of warm hydroformed parts for Al 6061 extruded tubes was investigated in this study. For the investigation, as-extruded, fully annealed and T6-treated Al 6061 seamless tubes were prepared. To evaluate the warm hydroformability, uni-axial tensile test and free bulge test were performed at various pre- and post-heat treatment conditions. And the tensile test specimens were obtained from hexagonal prototype hydroformed parts at $250^{\circ}C$. As a result, hydroformability of fully annealed tube is 25% higher than that of extruded tube. The tensile strength and strain of hydroformed part reach to 330 MPa and 12%, respectively, when the part was T6 treated after warm hydroforming. However, the hydroformability of T6 pre-treated tube is relatively low due to the decreased elongation, 8%.

Temperature Prediction of Al6061 Tube in Cryogenic Heat Treatment by CFD Analysis and Experimental Verification (CFD 해석을 이용한 Al6061 튜브의 극저온 열처리 시 소재의 온도 예측 및 실험적 검증)

  • Hwang, Seong-Jun;Ko, Dae-Hoon;Kim, Dong-Hwan;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.10
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    • pp.1210-1216
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    • 2011
  • The purpose of this study is to establish the analysis method for prediction of temperature during cryogenic heat treatment. Experimental cryogenic heat treatment is conducted to observe the phenomena such as boiling of fluid, ice layer on the material surface and to measure the temperature distribution of Al6061 tube. The CFD analysis considering the observed phenomena in the experiment is performed to predict the temperature distribution and convection heat transfer coefficient at each stage of cryogenic heat treatment, in which the boiling of fluid is considered as the multi-phase condition of vapour and liquid. The formation of ice layer on the tube surface is also modeled between material and fluid. The predicted results are in good agreement with the experimental ones. From the results, it is shown that the analysis method can predict the temperature distribution and convection heat transfer coefficient during cryogenic heat treatment.