• Journal of Welding and Joining
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• 제35권3호
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• pp.35-43
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• 2017

A 3D transient heat transfer model is developed by ABAQUS software to study the temperature distribution during friction stir welding process at different rotational speeds. Furthermore, AA 5083-O plates were joined by FSW technique. For this purpose, a universal milling machine was used to perform the welding process and a mechanical vice was used to fix the work pieces in the proper position. The joints were friction stir welded at a constant travel speed 50 mm/min and two rotational speed values; 400 rpm and 630 rpm using two types of tools; cylindrical threaded pin and tapered smooth one. At each welding condition the temperature was measured using infra-red thermal image camera to verify the simulated temperature distribution. The welded joints were visually inspected as well as by macro- and microstructure evolutions. In addition, the welded joints were mechanically tested for hardness and tensile strength. The maximum peak temperature obtained was at higher rotational speed using the threaded tool pin profile. The results showed that the rotational speed affects the peak temperature, defects formation and sizes, and the mechanical properties of friction stir welded joints. Moreover, the threaded tool gives superior mechanical properties than the tapered one at lower rotational speed.

• 대한치과재료학회지
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• 제44권1호
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• pp.69-77
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• 2017

The aim of this study was to investigate the effects of chitosan powder addition on the strengthening of conventional glass ionomer cement. Two types of chitosan powders with different molecular weight were mixed with conventional glass ionomer cement (GIC): low-molecular weight chitosan (CL; 50~190 kDa), high-molecular weight chitosan (CH; 310~375 kDa). The chitosan powders (CL and CH) were separately added into the GIC liquid (0.25-0.5 wt%) under magnetic stirring, or mixed with the GIC powder by ball-milling for 24 h using zirconia balls. The mixing ratio of prepared cement was 2:1 for powder to liquid. Net setting time of cements was measured by ISO 9917-1. The specimens for the compressive strength (CS; $4{\times}6mm$), diametral tensile strength (DTS; $6{\times}4mm$), three-point flexure (FS; $2{\times}2{\times}25mm$) with flexure modulus (FM) were obtained from cements at 1, 7, and 14 days after storing in distilled water at $(37{\pm}1)^{\circ}C$. All mechanical strength tests were conducted with a cross-head speed of 1 mm/min. Data were statistically analyzed by one-way ANOVA and Tukey HSD post-hoc test. The mechanical properties of conventional glass ionomer cement was significantly enhanced by addition of 0.5 wt% CL to cement liquid (CS, DTS), or by addition of 10 wt% CH (FS) to cement powder. The CL particles incorporated into the set cement were firmly bonded to the GIC matrix (SEM). Within the limitation of this study, the results indicated that chitosan powders can be successfully added to enhance the mechanical properties of conventional GIC.

• 소성∙가공
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• 제15권9호
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• pp.673-678
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• 2006

Demands for micro parts have increased with recent advances in IT and machinery industries. However, the present technology loaves much to be desired to effectively produce parts with the volume of $1mm^{3}$ and less by mechanical method in large quantities. This paper provides a method for efficient quantity production of complete micro 3D structure using micro end-milling cutting process. The possibility has proven via manufacturing experiment of a multistage micro complex gear structure of $500{\mu}m$ in length, $500{\mu}m$ in maximum external diameter and a volume of $1mm^{3}$ and less.

• 한국전기전자재료학회논문지
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• 제14권12호
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• pp.979-986
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• 2001

This paper was researched the effect of slurry stability on the mechanical and electrical property of the porcelain insulator with various raw materials such as feldspar, quartz, clay and l7wt% alumina. The slurry was fabricated after ball milling the mixed raw materials. Green compacts were made by the extrusion and were sintered at 1300$\^{C}$ for 60min in the tunnel kiln. All of the specimens were densified 96% of the theoretical density. The 3-point flexural strength($\sigma$$\_$B/) of the specimen stabilized slurry pH 7.8 was 1650 k9/㎠ and the vickers hardness(Hv) and the fracture toughness(K$\_$IC/) were 27.5 GPa and 2.2 MPa$.$m$\^$$\sfrac{1}{2}$/, respectively. The mechanical properties of the specimen stabilized slurry PH 9.3 were 1716 kg/㎠($\sigma$$\_$B/), 27.6 GPa(Hv) and 3.0 MPa$.$m$\^$$\sfrac{1}{2}$/(K$\_$IC/), respectively. The dielectric strength was increased from 8.3kV/mm to 13.2kV/mm as the increase of the slurry pH from 7.8 to 9.3. Therefore the physical properties of the specimen stabilized slurry pH 9.3 were improved.

• 한국분말재료학회지
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• 제17권5호
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• pp.373-378
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• 2010

Nanostuctured TiAl powder was synthesized by high energy ball milling. A dense nanostuctured TiAl was consolidated using pulsed current activated sintering method within 2 minutes from mechanically synthesized powders of TiAl and horizontally milled powders of Ti+Al. The grain size and hardness of TiAl sintered from horizontally milled Ti+Al powders and high energy ball milled TiAl powder were 35 nm, 20 nm and 450 kg/$mm^2$, 630 kg/$mm^2$, respectively.

• 대한기계학회논문집B
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• 제32권10호
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• pp.776-783
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• 2008

The object of this paper is to study on the thermal performance of a micro channel water block for computer CPU cooling. The effects of liquid flow rate, micro channel width and height on the thermal performances of water block are investigated experimentally. The water block was fabricated Al and machined with a micro milling. The water block consisted of rectangular micro channels 0.5 to 0.9 mm width and 1.5 to 4.5 mm height. The experiments were conducted using deionized water, over a liquid flow rate ranging from 0.2 to 2.0 kg/min. The base temperature and thermal resistance decrease with increasing of liquid flow rate. The increase of a channel height is more effective on the thermal resistance than the decrease of a channel width. At the flow rate of 0.7 kg/min, input power of 100 W, the base temperature and thermal resistance of sample 6 is $33^{\circ}C$ and $0.13\;^{\circ}C/W$ respectively.

• 대한금속재료학회지
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• 제48권11호
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• pp.989-994
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• 2010

A nanopowder of TiAl was synthesized by high energy ball milling. Dense nanostuctured TiAl was consolidated using a high frequency induction heated sintering method within 2 minutes from mechanically synthesized powders of TiAl and horizontally milled powders of Ti+Al. Properties of the TiAl obtained using the two methods were compared. The grain size and hardness of TiAl sintered from horizontally milled Ti+Al powders and high energy ball milled TiAl powder were 40 nm, 20 nm, and $630kg/mm^2$, $700kg/mm^2$, respectively.

• 대한금속재료학회지
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• 제48권7호
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• pp.639-643
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• 2010

Nanopowder of FeAl was synthesized by high energy ball milling. Using the pulsed current activated sintering method, a dense nanostuctured FeAl was consolidated within 2 minutes from mechanically synthesized powders of FeAl and horizontally milled powders of Fe+Al. The grain size and hardness of FeAl sintered from horizontally milled Fe+Al powders and high energy ball milled FeAl powder were 150 nm, 50 nm and $466\;kg/mm^2$, $574\;kg/mm^2$, respectively.

• 대한금속재료학회지
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• 제48권10호
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• pp.922-928
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• 2010

Nanopowder of TiCu was synthesized by high-energy ball milling. A dense nanostructured TiCu was consolidated using a pulsed-current activated sintering method within 1 minute from mechanically synthesized powders of TiCu and horizontally milled powders of Ti+Cu. The grain size and hardness of the TiCu sintered from horizontally milled Ti+Cu powders and high-energy ball-milled TiCu powder were 68 nm, 27 nm and $490kg/mm^2$, $600kg/mm^2$, respectively.

• 한국분말재료학회지
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• 제7권2호
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• pp.71-77
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• 2000

A process has been successfully used to manufacture 6061/Graphite composite material and the Graphite particles are distributed uniformly within the Al alloy matrix. The 6061 powders was mixed with natural Graphite particles in a ball milling blender and cold compacted specimens were extruded into rods 15mm in diameter at 450$^{\circ}C$. The results showed that tensile properties of the composites with Graphite content have been reduced. The emergence of fine microstructures appeared to be related to the graphite volume. Heat-treated composites were found to possess good mechanical properties as compared with those of non heated composites. A model was used that the tensile strength of the composites would be estimated from the theoretical calculation and experimental data.