• 제목/요약/키워드: Mechanical melting temperature

검색결과 350건 처리시간 0.036초

냉각수 및 전기 가열 방식에 따른 요소수 해동 특성에 관한 수치해석 연구 (Numerical Investigation on the Urea Melting Characteristics with Coolant and Electric Heaters)

  • 이승엽;김만영
    • 대한기계학회논문집B
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    • 제40권1호
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    • pp.1-7
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    • 2016
  • 환원제를 이용하여 배기가스 내의 NOx를 질소로 환원시키는 요소수 SCR 시스템은 다른 후처리 장치들 중에서 가장 효율적인 장치로 알려져 있다. 차량에 적용되는 SCR 장치는 32.5wt%의 공융혼합물을 이용한다. 이러한 혼합물의 가장 큰 장점 중의 하나는 $-11.7^{\circ}C$에서 얼기 때문에 추운 환경에서 응고를 피할 수 있다는 것이다. 한편, 이러한 추운 환경에서 시동시 필요한 수용액을 충분히 공급하기 위해서는 고체상을 가열해야 한다. 따라서 본 연구에서는 Fluent 상용코드를 이용하여 3차원 비정상 전산해석을 통한 냉각수 및 전기가열 방식에 따른 고체상 요소수의 시간에 따른 액상비 및 온도분포와 같은 해동 및 열전달 특성을 고찰하였다. 본 연구를 통하여 전기히터 가열 방식이 냉각수 방식보다 효율적임을 확인하였다.

지열원히트펌프를 활용한 도로융설시스템의 성능 평가 및 예측 (An Evaluation and Prediction of Performance of Road Snow-melting System Utilized by Ground Source Heat Pump)

  • 최덕인;황광일
    • 한국태양에너지학회 논문집
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    • 제32권3호
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    • pp.138-145
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    • 2012
  • Because of the climate changes and the development of building technologies, the cooling loads have been increased. Among the various renewable energies, geothermal energy is known as very useful and stable energy for heating and cooling of building. This study proposes a road snow-melting system of which heat is supplied from GSHP(Ground source heat pump) in viewpoint of the initial investment and annual running performance, which is also operating as a main facility of heating and cooling for common spaces. The results of this study is as followings. From the site measurement, it is found out that the road surface temperature above the geothermal heating pipe rose up to $5^{\circ}C$, which is the design temperature of road snow-melting, after 2 hours' operation and average COP(Coefficient of performance) was estimated as 3.5. The reliability of CFD has confirmed, because the temperature difference between results of CFD analysis and site measurement is only ${\pm}0.4^{\circ}C$ and the trend of temperature variation is quite similar. CFD analysis on the effect of pavement materials clearly show that more than 2 hours is needed for snow-melting, if the road is paved by ascon or concrete. But the road paved by brick is not reached to $5^{\circ}C$ at all. To evaluate the feasibility of snow-melting system operated by a geothermal circulation which has not GSHP, the surface temperature of concrete-paved road rise up to $0^{\circ}C$ after 2 hour and 40 minutes, and it does never increase to $5^{\circ}C$. And the roads paved by ascon and brick is maintained as below $0^{\circ}C$ after 12 hours geothermal circulation.

화물 컨테이너용 액상 백 내부 PCM의 용융 과정에 대한 열유동 특성 해석 (Heat and Flow Characteristics During Melting Process of a PCM Inside a Liquid Flexitank for Cargo Containers)

  • 쑨리롱;김준현;나재훈;성재용
    • 한국가시화정보학회지
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    • 제22권1호
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    • pp.6-17
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    • 2024
  • This study examined the natural convection heat flow characteristics of the melting process of PCM (palm oil) inside a liquid flexitank(bag) for a cargo container. A film heating element was installed on the bottom of the container, and numerical analysis was performed under heat flux conditions of 1,000 to 4,000 W/m2. As a result, the melt interface of the PCM rises to a nearly horizontal state over time. In the initial stage, conduction heat transfer dominates, but gradually waves at the cell flow and melt interfaces are formed due to natural convection heat transfer. As melting progresses, the Ra number increases parabolically, and the Nu number increases linearly and has a constant value. The Nu number rises slowly under low heat flux conditions, whereas under high heat flux conditions, the Nu number rises rapidly. As the heat flux increases, the internal temperature oscillation of the liquid phase after melting increases. However, under high heat flux conditions, excess heat exceeding the latent heat is generated, and the temperature of the molten liquid is raised, so the increase in melting rate decreases. Therefore, the appropriate heating element specification applied to a 20-ton palm oil container is 2,000 W/m2.

액상용기에서 초음파에 의한 열전달촉진 (Enhancement of bent transfer in the liquid bath by ultrasound)

  • 강원종;오율권
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2002년도 학술대회지
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    • pp.655-658
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    • 2002
  • The present paper investigated the effect of ultrasonic vibrations on the melting process of a phase-change material (PCM). Furthermore, the present study considered constant heat-flux boundary conditions unlike many of the previous researches, which had adopted constant wall-temperature conditions. Therefore in the study, modified dimensionless numbers such as Stefan and Rayleigh were adopted to represent heat transfer results. The experimental results revealed that ultrasonic vibrations accompanied the effects like agitation, acoustic streaming, cavitation, and oscillating fluid motion, accelerating the melting process as much as 2.5 times, compared with the result of natural melting (i. e., the case without ultrasonic vibration). Such effects are believed to be a prime mechanism in the overall melting process when ultrasonic vibrations were applied. Subsequently, energy could be saved by applying the ultrasonic vibrations to the natural melting In addition, various time-wise dimensionless numbers provided a conclusive evidence of the important role of the ultrasonic vibrations on the melting phenomena of the PCM.

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Ni-Mn 전착층의 기계적 성질에 미치는 공정조건의 영향 (Influences of Electrodeposition Variables on Mechanical Properties of Ni-Mn Electrodepositions)

  • 신지웅;양승기;황운석
    • Corrosion Science and Technology
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    • 제13권3호
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    • pp.102-106
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    • 2014
  • Nickel electrodeposition from sulfamate bath has several benefits such as low internal stress, high current density and good ductility. In nickel deposited layers, sulfur induces high temperature embrittlement, as Ni-S compound has a low melting temperature. To overcome high temperature embrittlement problem, adding manganese is one of the good methods. Manganese makes Mn-S compound having a high melting temperature above $1500^{\circ}C$. In this work, the mechanical properties of Ni-Mn deposited layers were investigated by using various process variables such as concentration of Mn$(NH_2SO_3)_2$, current density, and bath temperature. As the Mn content of electrodeposited layers was increased, internal stress and hardness were increased. By increasing current density, internal stress increased, but hardness decreased. With increasing the bath temperature from 55 to $70^{\circ}C$, internal stress of Ni deposit layers decreased, but hardness didn't change by bath temperature. It was likely that eutectoid manganese led to lattice deformation, and the lattice deformation increased hardness and internal stress in Ni-Mn layers. Increasing current density and decreasing bath temperature would increase a mount of $H_2$ absorption, which was a cause for the rise of internal stress.

Ice on Coil형 저온 잠열 축열시스템에서의 용융과정시 열전달에 관한 실험적 연구 (The Experimental Study on Heat Transfer during Melting Process in the Low Temperature Heat Storage System(Ice on Coil Type))

  • 김영기;김동춘;김일겸;최국광;임장순
    • 태양에너지
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    • 제19권1호
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    • pp.19-27
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    • 1999
  • In this study, basic design data which were required for development of highly efficient ice storage system with low temperature latent heat were experimentally obtained. The ice storage system considered in this study was the one that has been widely used in the developed country and called the ice-on-coil type. Using the system, the ice storage performance for various design parameters which were the flow direction and the inlet temperature of the secondary fluid was tested. In addition, the clockwise variation of the heat transfer characteristics of the PCM in the ice storage tank were investigated. During the melting processes in the ice storage tank with several vertical tubes, decrease of the solid-liquid interface area, which was the heat transfer area, between the floating ice and the water made the decreasing rate of IPF less. Also, the total melting energy for the upward flow of the secondary fluid was higher than that for the downward flow during the melting process, but this trend did not appear if the initial temperature of the PCM was $4^{\circ}C$. The average ice recovery efficiency for the upward flow of the secondary fluid was higher than that for the downward flow.

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사출온도조건이 에프세타 렌즈의 표면조도와 표면형상에 미치는 영향에 관한 연구 (Effect of Injection Temperature Condition on Root Mean Square and Peak-to-Valley of F-theta Lens)

  • 박용우;문성민;류성기
    • 한국기계가공학회지
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    • 제20권6호
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    • pp.114-120
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    • 2021
  • This study is focused on the root mean square and peak-to-valley based on the injection conditions of the f-theta lens, one of the main components of laser printers and laser scanning systems. The f-theta lens of an aspherical plastic lens requires ultra-preaction. Injection molding is typically used for the mass production of aspherical plastic lenses. In the injection-molding method, the resin in the lens shape is filled with the resin after melting the plastic pellets at a constant temperature and then cooled. It is necessary to maintain a uniform injection molding system to produce high-quality lenses. These injection-molding systems are influenced by different factors, such as pressure, speed, temperature, mold, and cooling. It is possible to obtain a lens that exhibits the optical characteristics required to achieve harmony. We investigated the root mean square and peak-to-valley caused by variations in temperature, a critical parameter in the melting and cooling of plastic resins generated inside and outside the injection mold.

저온 브레이징용 Al-Si-Cu 합금의 Sn 첨가에 따른 융점 및 기계적 특성 변화 연구 (Effect of Tin Addition on the Melting Temperatures and Mechanical Properties of Al-Si-Cu Brazing Filler Metals)

  • 김민상;박천웅;변종민;김영도
    • 한국재료학회지
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    • 제26권7호
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    • pp.376-381
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    • 2016
  • For the development of a low-melting point filler metal for brazing aluminum alloy, we analyzed change of melting point and wettability with addition of Sn into Al-20Cu-10Si filler metal. DSC results showed that the addition of 5 wt% Sn into the Al-20Cu-10Si filler metal caused its liquidus temperature to decrease by about 30 oC. In the wettability test, spread area of melted Al-Cu-Si-Sn alloy is increased through the addition of Sn from 1 to 5 wt%. For the measuring of the mechanical properties of the joint region, Al 3003 plate is brazed by Al-20Cu-10Si-5Sn filler metal and the mechanical property is measured by tensile test. The results showed that the tensile strength of the joint region is higher than the tensile strength of Al 3003. Thus, failure occurred in the Al 3003 plate.

열가소성 엘라스토머 패킹의 열융착 해석 (Analysis on Hot Plate Welding of Thermoplastic Elastomer Packing)

  • 김민호;이용태;정재동
    • 설비공학논문집
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    • 제28권12호
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    • pp.477-482
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    • 2016
  • Airtight containers have been widely used in many industries and household. They need a packing for sealing between the inside and outside. Previous packing materials have some drawbacks like stench, stickiness, and difficulty of applying to automated manufacturing systems. So, a new packing material which is harmless and suitable for automation is needed. This study performed a hot plate welding process of thermoplastic elastomer (TPE) as the packing material. The hot plate welding process included a phase change process of solidification and melting. The porosity-enthalpy method was adopted in order to simulate phase change problems. The TPE showed non-Newtonian fluid characteristics during the melting process. Since properties of SEBS are not well-defined, we established TPE properties by observing the melting behavior of TPE. In order to find an optimized condition, a parametric study including packing thickness, shapes, hot plate temperature, and thermal resistance, was conducted.

열전도가 주도적인 삼차원 접촉융해에 대한 비정상 해석 (Unsteady Analysis of the Conduction-Dominated Three-Dimensional Close-Contact Melting)

  • 유호선
    • 대한기계학회논문집B
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    • 제23권8호
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    • pp.945-956
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    • 1999
  • This work reports a set of approximate analytical solutions describing the initial transient process of close-contact melting between a rectangular parallelepiped solid and a flat plate on which either constant temperature or constant heat flux is imposed. Not only relative motion of the solid block tangential to the heating plate, but also the density difference between the solid and liquid phase is incorporated in the model. The thin film approximation reduces the force balance between the solid weight and liquid pressure, and the energy balance at the melting front into a simultaneous ordinary differential equation system. The normalized model equations admit compactly expressed analytical solutions which include the already approved two-dimensional solutions as a subset. In particular, the normalized liquid film thickness is independent of all pertinent parameters, thereby facilitating to define the transition period of close-contact melting. A unique behavior of the solid descending velocity due to the density difference is also resolved by the present solution. A new geometric function which alone represents the three-dimensional effect is introduced, and its properties are clarified. One of the representative results is that heat transfer is at least enhanced at the expense of the increase in friction as the cross-sectional shape deviates from the square under the same contact area.