• Title/Summary/Keyword: Mechanical errors

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The Influence of Assembling Errors on the Performance of the Rotor Supported by Active Magnetic Bearings (조립오차가 능동 자기베어링으로 지지된 축의 성능에 미치는 영향)

  • Kim, Dae-Gon;Kim, Kyung-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3909-3916
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    • 1996
  • Magnetic bearing is the machine element that supports the shaft without mechanical contact using the magnetic force induced by permanent magnet of electromagnet. Active magnetic bearing system is composed of sensor, controller, power amplifier, and electromagnet. If all the elements were dieal, shaft position could be controlled to sensor resolution, Because each elements inreal system have mechanical and electricla losses and nonlinearity, it is impossible to attain the desired performance using general control algorithm. So far it has been studied on improvement of the control algorithm of the electric characteristics of each elements. Another factors to affect shaft behavior are the manufacturing errors due to machine work, and assembling errors due to accumulate manufacturing errors of the radial magnetic bearing. This paper describes that the shaft behavior due to accumulate manufacturing errors and asymmetric bolting. This paper describes that the shaft behavior due to assembling errors of the radial bearings donot affect the rotaitonal accuracy of the shaft. But when the amplitude of the assembling errors increasees over the certain value, the bearing can not support the shaft properly.

Measurement of Spindle Thermal Errors in a Machine Tool Using Hemispherical Ball Bar Test (반구상의 볼바측정을 통한 스핀들 열변형 오차 측정)

  • Yang, Seung-Han;Kim, Gi-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1359-1367
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    • 2001
  • Improvement of machine tool accuracy is an essential part of quality control in manufacturing process. Among of all the errors of a particular machine tool, the thermal errors of the spindle have a notably significant effect on machining accuracy and have a direct influence upon both the surface finish and geometric shape of the finished workpiece. Therefore, this paper proposed new measurement method for thermal errors of the spindle in machine tools. The thermal errors are measured by a ball bar system instead of capacitance sensor system. The novel measurement method using ball bar system is more efficient, easier to use than conventional measurement system. And also the ball bar system is possible to measure both geometric errors and thermal errors at the same time.

Effect of Joint Errors in a Cubic Parallel Device (육면형 병렬기구에서의 조인트 오차의 영향)

  • Lim, Seung-Reung;Choi, Woo-Chun;Song, Jae-Bok;Hong, Dae-Hie
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.87-92
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    • 2001
  • An error analysis is very important for a precision machine to estimate its performances. This study proposes a new parallel device, cubic parallel manipulator. Errors of the proposed cubic parallel manipulator include upper and down universal joint errors, due to the directional changes in the forces in the links, and actuation errors. An error analysis is presented based on an error model formed through the relation between the universal joint errors of the cubic parallel manipulator and the end effector accuracy. The analysis shows that the method can be used in predicting the accuracy of other cubic parallel devices.

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Computer Aided Drawing Check for CAD Systems A Method for the Checking of Dimensions in Mechanical Part Drawings (CAD시스템을 위한 컴퓨터원용 설계도면검도 -기계부품도의 치수검도방법 -)

  • 이성수
    • Korean Journal of Computational Design and Engineering
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    • v.1 no.2
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    • pp.97-106
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    • 1996
  • Existing CAD systems do not provide advanced functions for automatic checking design and drafting errors in mechanical drawings. If the knowledge of checking in mechanical ddrsfting can be implemented into computers, CAD systems could automatically check for design and drafting errors. This paper describes a method for systematic checking of dimension errors. such as deficiency and/or redundancy of dimension input-errors in dimension figures and symbols, etc. The logic for finding dimensional errors is written by using a proccedural language. A geometric model and a topological-graph model are used in this method. Checking for deficiency and redundancy of dimensions is based upon graph Theory.

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Error Model and Accuracy Analysis of a Cubic Parallel Device

  • Lim, Seung-Reung;Park, Woo-Chun;Song, Jae-Bok;Daehie Hong
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.4
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    • pp.75-80
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    • 2001
  • An error analysis is very important to estimate performance of a precision machine. This study proposes an error analysis for a new parallel device, a cubic parallel device. The cubic parallel manipulator has error sources including upper and lower universal joint errors due to the directional changes in the link and actuation errors. The maximum errors of the end effector are affected by the axial direction changes of each links and the clearances of the universal joints when the parallel manipulator is moving along a path. It is found that the changes of errors mostly occur at the positions where the directions of exerting link forces shift. The error analysis is based on an error model formed from the relation between the universal point errors and the end-effector accuracy. The analysis method can be also used in predicting the accuracy of other parallel devices.

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Error Analysis of a Parallel Mechanism Considering Link Stiffness and Joint Clearances

  • Park, Woo-Chun;Song, Jae-Bok;Daehie Hong;Shim, Jae-Kyung;Lim, Seung-Reung;Kyungwoo Kang;Park, Sungchul
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.799-809
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    • 2002
  • In order to utilize a parallel mechanism as a machine tool component, it is important to estimate the errors of its end-effector due to the uncertainties in parts. This study proposes an error analysis for a new parallel device, a cubic parallel mechanism. For the parallel device, we consider two kinds of errors. One is a static error due to link stiffness and the other is a dynamic error due to clearances in the parts. In this study, we propose a stiffness model for the cubic parallel mechanism under the assumption that the link stiffness is a linear function of the link length. Also, from the fact that the errors of u-joints and spherical joints are changed with the direction of force acting on the link, they are regarded as a part of link errors, and then the error model is derived using forward kinematics. Lastly, both the error models are integrated into the total error, which is analyzed with a test example that the platform moves along a circular path. This analysis can be used in predicting the accuracy of other parallel devices.

Fuzzy Control Algorithm Eliminating Steady-state Position Errors of Robotic Manipulators (로봇 머니퓰레이터의 정상상태 위치오차를 제거할 수 있는 퍼지제어 알고리듬)

  • Kang, Chul-Goo;Kwak, Hee-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.361-368
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    • 1997
  • In order to eliminate position errors existing at the steady state in the motion control of robotic manipulators, a new fuzzy control algorithm is propeosed using three variables, position error, velocity error and integral of position errors as input variables of the fuzzy controller. Although the number of input variables of the fuzzy controller is increased from two to three, the number of fuzzy control rules is just increased by two. Three dimensional look-up table is used to reduce the computational time in real-time control, and a technique reducing the amount of necessary memory is introduced. Simulation and experimental studies show that the position errors at the steady state are decreased more than 90% compared to those of existing fuzzy controller when the proposed fuzzy controller is applied to the 2 axis direct drive SCARA robot manipulator.

Accurate Calibration of Odometry Errors for Wheeled Mobile Robots by using Experimental Orientation Errors (차륜형 이동로봇의 방향각오차를 이용한 오도메트리 정밀보정기법)

  • Jung, Changbae;Jung, Daun;Chung, Woojin
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.4
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    • pp.319-326
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    • 2014
  • Accurate estimation of the robot's position has an important role in autonomous navigation. Odometry is one of the most widely used techniques for mobile robot positioning. However, odometry has a well-known drawback that the position errors are accumulated when the travel distance increases. The UMBmark method is the conventional odometry calibration scheme for two wheel differential mobile robots. In the UMBmark method, the approximations for small angles are used in order to simplify the calculations. In this paper, we propose the new calibration scheme by using experimental orientation errors. Kinematic parameters can be calculated accurately without approximations by using experimental orientation errors. The numerical simulation and experimental results show that the odometry accuracy can be improved by the proposed method.

A new approach to deal with sensor errors in structural controls with MR damper

  • Wang, Han;Li, Luyu;Song, Gangbing;Dabney, James B.;Harman, Thomas L.
    • Smart Structures and Systems
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    • v.16 no.2
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    • pp.329-345
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    • 2015
  • As commonly known, sensor errors and faulty signals may potentially lead structures in vibration to catastrophic failures. This paper presents a new approach to deal with sensor errors/faults in vibration control of structures by using the Fault detection and isolation (FDI) technique. To demonstrate the effectiveness of the approach, a space truss structure with semi-active devices such as Magneto-Rheological (MR) damper is used as an example. To address the problem, a Linear Matrix Inequality (LMI) based fixed-order $H_{\infty}$ FDI filter is introduced and designed. Modeling errors are treated as uncertainties in the FDI filter design to verify the robustness of the proposed FDI filter. Furthermore, an innovative Fuzzy Fault Tolerant Controller (FFTC) has been developed for this space truss structure model to preserve the pre-specified performance in the presence of sensor errors or faults. Simulation results have demonstrated that the proposed FDI filter is capable of detecting and isolating sensor errors/faults and actuator faults e.g., accelerometers and MR dampers, and the proposed FFTC can maintain the structural vibration suppression in faulty conditions.

Application of the Concept of a sSnsitivity Linkage for the Analysis of Mechanical Error in 4-Bar Mechanism (민감도 해석기구를 이용한 4절기구의 기계적 오차해석)

  • Sin, Jae-Kyun;Choi, Hong-Suck
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1508-1515
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    • 1996
  • The method of utilizing sensitivity linkages for the analysis of mechanical errors are proposed. As sources of the mechanical error, tolerances in the link length and clearances in thejoints are considered. It is demonstrated that the problem of calculating mechanical errors of a 4-bar mechanism can be transformed into a problem of conventeional velocity analysis of a sensitivity linkage. As a result of the present study, it is found and proved that the mechanical error of the output angle in the 4-Bar mechaism is represented as a simple harmonic function with respect to the relative position of the pin on the clearance circle. Also the vector representing the mechanical error of a coupler point makes, in general, an ellipse as the relative angle varies on the clearance circle. With these results we can better identify the characteristic of the mechanical errors in linkages.