• Title/Summary/Keyword: Mechanical engineering

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Structural Stiffness Analysis on Doors having Pyramidal Truss Cores in an Urban Transit Vehicle (피라미드 트러스 심재를 채용한 도시철도차량 출입문의 구조강성평가)

  • Lim, Jae-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.697-702
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    • 2017
  • A preliminary study was carried out to investigate the feasibility of replacing honeycomb cores with pyramidal truss cores in the doors of urban transit railway vehicles. The doors in current operation are sandwich structures comprising a honeycomb core and reinforcements between two facesheets. The structural requirements of doors for urban transit vehicle are specified in the KRS and KRT and standards, according to which the deflections from three-point bending tests must be limited. To this end, two types of pyramidal truss cores with equivalent mass to a honeycomb core were designed. The structural stiffness of doors with pyramidal truss cores and honeycomb cores were numerically calculated via finite element analysis. The three-point bending models were constructed and simulated, and then the calculated deflections were compared with the requirements specified in the regulations. The results show that doors with pyramidal truss cores satisfied the stiffness requirements, although their deflections were 2.5% larger than that of the honeycomb cores. Therefore, the pyramidal truss cores could replace the aluminum honeycomb cores, and their multi-functional capability could be exploited.

Stress and Fatigue Evaluation of Distributor for Heat Recovery Steam Generator in Combined Cycle Power Plant (복합발전플랜트 배열회수보일러 분배기의 응력 및 피로 평가)

  • Lee, Boo-Youn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.8
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    • pp.44-54
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    • 2018
  • Stress and fatigue of the distributor, an equipment of the high-pressure evaporator for the HRSG, were evaluated according to ASME Boiler & Pressure Vessel Code Section VIII Division 2. First, from the results of the piping system analysis model, reaction forces of the tubes connected to the distributor were derived and used as the nozzle load applied to the detailed analysis model of the distributor afterward. Next, the detailed model to analyze the distributor was constructed, the distributor being statically analyzed for the design condition with the steam pressure and the nozzle load. As a result, the maximum stress occurred at the bore of the horizontal nozzle, and the primary membrane stress at the shell and nozzle was found to be less than the allowable. Next, for the transient operating conditions given for the distributor, thermal analysis was performed and the structural analysis was carried out with the steam pressure, nozzle load, and thermal load. Under the transient conditions, the maximum stress occurred at the vertical downcomer nozzle, and of which fatigue life was evaluated. As a result, the cumulative usage factor was less than the allowable and hence the distributor was found to be safe from fatigue failure.

A Study on the Combustion Flow Characteristics of a Exhaust Gas Recirculation Burner with the Change of Outlet Opening Position (배기가스 재순환 버너에서 연소가스 출구 위치에 따른 연소 유동 특성에 관한 연구)

  • Ha, Ji-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.8
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    • pp.8-13
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    • 2018
  • Nitrogen oxides (NOx) have recently been very influential in the generation of ultrafine dust, which is of great social interest in terms of improving the atmospheric environment. Nitrogen oxides are generated mainly by the reaction of nitrogen and oxygen in air in a combustion gas atmosphere of high temperature in a combustion apparatus such as thermal power generation. Recently, research has been conducted on the combustion that recirculates the exhaust gas to the cylindrical burner by using a piping using a Coanda nozzle. In this study, three types of burners were carried out through computational fluid analysis. Case 1 burner with the outlet of the combustion gas to the right, Case 2 burner with both sides as gas exit, Case 3 burner with left side gas exit. The pressure, flow, temperature, combustion reaction rate and distribution characteristics of nitrogen oxides were compared and analyzed. The combustion reaction occurred in Case 1 and Case 2 burner in the right direction with combustion gas recirculation inlet and Case 3 burner in the vicinity of mixed gas inlet. The temperature at the outlet was about $100^{\circ}C$ lower than that of the other burners as the Case 2 burner was exhausted to both sides. The NOx concentration of Case 1 burner at the exit was about 20 times larger than that of the other burners. From the present study, it could be seen that it is effective for the NOx reduction to exhaust the exhaust gas to both side gas exits or to exhaust the exhaust gas to the opposite direction of inlet of recirculation gas.

A Study on the Effects of Design Parameters of Vertical Ground Heat Exchanger on the Borehole Thermal Resistance (수직밀패형 지중열교환기의 설계인자가 보어홀 전열저항에 미치는 영향에 관한 연구)

  • Chang, Keun Sun;Kim, Min-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.10
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    • pp.128-135
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    • 2018
  • Currently, vertical closed ground heat exchangers are the most widely utilized geothermal heat pump systems and the major influencing parameters on the performance of ground heat exchangers are the ground thermal conductivity(k) and borehole thermal resistance($R_b$). In this study, the borehole thermal resistance was calculated from the in-situ thermal response test data and the individual effects of design parameters (flow rate, number of pipe, grout composition) on the borehole thermal resistance were analyzed. The grout thermal resistance was also compared with the correlations in the literatures. The borehole thermal resistance of the investigated ground heat exchanger results in 0.1303 W/m.K and the grout thermal resistance (66.6% of borehole thermal resistance) is the most influencing parameter on borehole heat transfer compared to the other design parameters (pipe thermal resistance, 31.5% and convective thermal resistance, 1.9%). In addition, increasing the thermal conductivity of grout by adding silica sand to Bentonite is more effective than the other design improvements, such as an increase in circulating flowrate or number of tubes on enhancing borehole heat transfer.

Study on Impact Properties of Polyamide 12 depending on Temperature by Selective Laser Sintering Process (선택적 레이저 소결 공정 적용 폴리아미드 12의 온도별 충격 특성에 관한 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.10
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    • pp.136-142
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    • 2018
  • Additive manufacturing process technology, known as the 3D printing process, is expanding its utilization from simple model realization to commercialized part production based on continuous material development. Recently, research and development have been actively carried out to fabricate lightweight and high-strength parts using polymers, such as polyamide (polyamide), which is a high-strength engineering plastic material. In this study, the Izod impact characteristics were analyzed for polyamide 12 (PA12) materials. For the specimen production, selective laser sintering process technology, which has excellent mechanical properties of finished products, was applied. In addition, PA12 and glass bead reinforced PA12 materials were produced. The specimens were classified according to the production direction on the production platform, and each specimen was subjected to an Izod test at test temperatures of $-25^{\circ}C$, $25^{\circ}C$, and $60^{\circ}C$. As a result, the impact strength of PA12 and glass bead-reinforced PA12 of vertical direction specimens were 48.8% and 16.3% lower than those of the parallel specimens at a $25^{\circ}C$ test temperature and the impact strength of parallel specimens was improved by 46.5% and 20.4% at a test temperature of $60^{\circ}C$ compared to that at $-25^{\circ}C$.

Estimation of the amount of refrigerant in artificial ground freezing for subsea tunnel (해저터널 인공 동결공법에서의 냉매 사용량 산정)

  • Son, Youngjin;Choi, Hangseok;Ko, Tae Young
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.2
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    • pp.255-268
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    • 2018
  • Subsea tunnel can be highly vulnerable to seawater intrusion due to unexpected high-water pressure during construction. An artificial ground freezing (AGF) will be a promising alternative to conventional reinforcement or water-tightening technology under high-water pressure conditions. In this study, the freezing energy and required time was calculated by the theoretical model of the heat flow to estimate the total amount of refrigerant required for the artificial ground freezing. A lab-scale freezing chamber was devised to investigate changes in the thermal and mechanical properties of sandy soil corresponding to the variation of the salinity and water pressure. The freezing time was measured with different conditions during the chamber freezing tests. Its validity was evaluated by comparing the results between the freezing chamber experiment and the numerical analysis. In particular, the freezing time showed no significant difference between the theoretical model and the numerical analysis. The amount of refrigerant for artificial ground freezing was estimated from the numerical analysis and the freezing efficiency obtained from the chamber test. In addition, the energy ratio for maintaining frozen status was calculated by the proposed formula. It is believed that the energy ratio for freezing will depend on the depth of rock cover in the subsea tunnels and the water temperature on the sea floor.

Condensation processes in transonic two-phase flows of saturated humid air using a small-disturbance model (미교란 모델을 이용한 포화 습공기 천음속 2상 유동에서의 응축현상)

  • Lee, Jang-Chang;Zvi Rusak
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.6
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    • pp.23-29
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    • 2003
  • Transonic two-phase flow of Saturated humid air, in which relative humidity is 100%, with various condensation processes around thin airfoils is investigated. The study uses an extended transonic small-disturbance(TSD) model of Rusak and Lee [11, 12] which includes effects of heat addition to the flow due to condensation. Two possible limit types of condensation processes are considered. In the nonequilibrium and homogeneous process, the condensate mass fraction is calculated according to classical nucleation and droplet growth rate models. In the equilibrium process, the condensate mass fraction is calculated by assuming an isentropic process. The flow and condensation equations are solved numerical1y by iterative computations. Results under same upstream conditions describe the flow structure, field of condensate, and pressure distribution on airfoil's surfaces. It is found that flow characteristics, such as position and strength of shock waves and airfoil’s pressure distribution, are different for the two condensation processes. Yet, in each case, heat addition as a result of condensation causes significant changes in flow behavior and affects the aerodynamic performance of airfoils.

Development and Preliminary Performance Analysis of a fast and high precision Tracking Mount for 1m Satellite Laser Ranging (1m급 인공위성 레이저추적 시스템용 고속·고정밀 추적마운트 개발 및 예비 성능분석)

  • Choi, Man-Soo;Lim, Hyung-Chul;Lee, Sang-Jung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.11
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    • pp.1006-1015
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    • 2016
  • This paper presents preliminary design and performance analysis of a fast and high precision Tracking Mount for 1m Satellite Laser Ranging(SLR) which is development by Korea Astronomy and Space science Institute(KASI). SLR is considered to be the most accurate technique currently available for the precise orbit determination of Earth satellites. The SLR technique measures the time of flight between pulses emitted from laser transmitter and pulses returned from satellites with laser retro-reflector array. It provides millimeter level precision of range measurements between SLR stations and satellites. A fast and high precision Tracking Mount for SLR which is proposed in this research should be capable of day and nighttime laser tracking about the satellites with laser reflectors from 200 km to 36,000 km altitude(geosynchronous orbit). In order to meet this requirement, we performed mechanical design and structural analysis for Tracking Mount. Also we designed the motion control system and conducted pre-performance analysis to obtain good performance results for a fast and high precision Tracking Mount.

Comparison of the Dehumidification Performance Between LiCl and LiBr in a Liquid Desiccant Dehumidifying Element Having Criss-Cross Sinusoidal Channels (Celdek) (교차 적층된 파형 액체 제습 소자 (Celdek)에서 LiCl과 LiBr 수용액의 제습 성능 비교)

  • Kim, Nea-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.5
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    • pp.27-34
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    • 2018
  • Recently, liquid desiccant systems have received attention for the dehumidification of air. LiCl and LiBr are widely used in liquid desiccant systems due to their excellent thermo-physical properties. In this study, dehumidification tests were conducted with Celdek elements using LiCl and LiBr. During the tests, the dry and wet-bulb air temperatures were maintained at $35^{\circ}C$ and $28^{\circ}C$, respectively. The solution temperature was $20^{\circ}C$, the solution concentration was 50%, the solution circulation rate was 50 kg/h, and the frontal air velocity was varied from 2.0 to 4.0 m/s. The results show that the amount of dehumidification increased as the frontal velocity increased. On average, LiCl showed 27% higher dehumidification performance than LiBr, which was probably due to the lower saturation of the absolute humidity of LiCl compared with that of LiBr. On the other hand, LiBr yielded 12% larger pressure drop than LiCl. In general, the Sherwood numbers of LiCl and LiBr were approximately the same, showing that the effect of the desiccant on the Sherwood number was insignificant. Existing correlations highly overpredicted the present Sherwood numbers.

A Study on Analysis and Design Improvement of Opening Angle of Duct Cap of Ice Dispenser for Refrigerator (냉장고 얼음 디스펜서 덕트 캡의 개방각도 해석 및 설계개선에 관한 연구)

  • Lee, Boo-Youn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.5
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    • pp.672-680
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    • 2018
  • The opening angle of the duct cap assembly during the operation of a refrigerator ice dispenser was evaluated by transient structural analysis, and an improved design to maximize the opening angle was obtained. The opening angle of the existing design was found to be 78% of the upper limit. Several design modifications were proposed and analyzed to examine the effects of the design factors on the opening angle. As a result of the design modifications, the opening angle was improved by changing the lever material to a material with a high elastic modulus, moving the position of the support to the motor side, or increasing the lever shaft diameter. Considering the manufacturing cost of the new design, the design modification changing only the lever material was found to be the best because it does not require a change in the structure of the ice dispenser case. In conclusion, the opening angle can be improved by up to 95% of the upper limit value if the lever material is changed to an aluminum alloy. The methods and results presented in this study were found to be of great help in designing the duct cap assembly structure to facilitate the discharge of ice.