• Title/Summary/Keyword: Mechanical ball milling

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Fabrication and structural observation of amorphous V-Co alloy by mechanical alloying (MA법에 의한 V-Co계 비정질합금의 제조 및 구조분석)

  • Lee, Chung-Hyo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.1
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    • pp.51-56
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    • 2012
  • In the present study, we investigated the effect of mechanical alloying (MA) on the formation of amorphous VCo system through solid state reaction during ball milling. Two types of powder samples, ${\sigma}$-VCo intermetallic compound and $V_{50}Co_{50}$ powder mixture, were applied as a starting materials. With increasing milling time, a structural characteristics into the amorphous state is distinctly observed from the structural factor and radial distribution by X-ray diffraction. Amorphization has been observed in all two types of samples after the milling for 120 hrs. DSC spectrum of $V_{50}Co_{50}$ powder sample milled for 60 hrs indicates a sharp exothermic peak from the crystallization at $600^{\circ}C$. The structure factor, S(Q) and radial distribution function, RDF(r), observed by X-ray diffraction gradually change into a structure characteristic of an amorphous state with increasing MA time.

The synthesis and properties of point defect structure of Cu2-XZnSnS4 (x=0.1, 0.2, and 0.3)

  • Bui D. Long;Le T. Bang
    • Advances in materials Research
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    • v.13 no.1
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    • pp.55-62
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    • 2024
  • Cu-based sulfides have recently emerged as promising thermoelectric (TE) materials due to their low cost, non-toxicity, and abundance. In this research, point defect structure of Cu2-xZnSnS4 (x=0.1, 0.2, 0.3) samples were synthesized by the mechanical alloying method. Mixed powders of Cu, Zn, Sn and S were milled using high energy ball milling at a rotation speed of 300 rpm in Ar atmosphere. The milled Cu2-xZnSnS4 powders were heat-treated at 723 K for 24 h, and subsequently consolidated using spark plasma sintering (SPS) under an applied pressure of 60 MPa for 15 min. The thermal conductivity of the sintered Cu2-xZnSnS4 samples was evaluated. A well-defined Cu2-xZnSnS4 powders were successfully formed after milling for 16 h, with the particle sizes mostly distributed in the range of 60-100 nm. The lattice constants of aand cdecreased with increasing composition value x. The thermal conductivity of sintered x=0.1 sample exhibited the lowest value and attained 0.93 W/m K at 673 K.

Particle Size Analysis of Nano-sized Talc Prepared by Mechanical Milling Using High-energy Ball Mill (고에너지 볼 밀을 이용한 나노 활석의 형성 및 입도 분석)

  • Kim, Jin Woo;Lee, Bum Han;Kim, Jin Cheul;Kim, Hyun Na
    • Journal of the Mineralogical Society of Korea
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    • v.31 no.1
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    • pp.47-55
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    • 2018
  • Talc, hydrous magnesium phyllosilicate, is one of the most popular industrial minerals due to their chemical stability and adsorptivity. While micro-sized talc has long been used as a filler and coating, nano-sized talc recently is attracting attention as additives for improving the stability of nanocomposites. In this study, we produced the nano-sized talc powder by mechanical method using high energy ball mill and investigated the changes in particle size and crystallinity with increasing milling time up to 720 minutes. X-ray diffraction results show that the peak width of talc gradually as the milling proceeded, and after 720 minutes of pulverization, the talc showed an amorphous-like X-ray diffraction pattern. Lase diffraction particle size analysis presents that particle size of talc which was ${\sim}12{\mu}m$ decreased to ${\sim}0.45{\mu}m$ as the milling progressed, but no significant reduction of particle size was observed even after grinding for 120 minutes or more. BET specific surface area, however, steadily increases up to the milling time of 720 minutes, indicating that the particle size and morphology change steadily as the milling progressed. Scanning electron microscope and transmission electron microscope images shows that layered particles of about 100 to 300 nm was aggregated as micro-sized particles after pulverization for 720 minutes. As the grinding time increases, the particle size and morphology of talc continuously change, but the nano-sized talc particles form micro sized agglomerates. These results suggest that there is a critical size along the a, b axes in which the size of plates is reduced even though the grinding proceeds, and the reduction of plate thickness along the c axis leads the increase in specific surface area with further grinding. This study could enhance the understanding of the mechanism of the formation of nano-sized talc by mechanical grinding.

Remaining volume after smoothing(RVAS) variation according to runout (런아웃의 양에 따른 잔류 부피의 변화)

  • Kim M.T.;Lee H.S.;Je S.U.;Chu C.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1248-1252
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    • 2005
  • Mold-manufacturing process consists of machining and finishing process that are strongly related in each other. But there are few studies about mold-manufacturing process to control those two processes simultaneously. Especially, runout distorts the machined surface from expected so it changes the finishing process and mold-manufacturing time. In this work, basic analyses and experiments were carried out to study RVAS variation according to runout in HSM. To perform those analyses, firstly surface generation analysis was done including runout in ball end milling and then the RVAS that could relate machining and finishing process was proposed. And the optimal finishing process in HSM according to RVAS was also proposed. Through experiment runout occurrence and above analyses were verified.

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Properties of Wollastonite-Reinforced Glass-Ceramics Made from Waste Automobile Glass and Waste Shell

  • Yun, Yeon-Hum;Yoon, Chung-Han;Kim, Chi-Kyun;Hwang, Kyu-Seog
    • Resources Recycling
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    • v.13 no.1
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    • pp.54-58
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    • 2004
  • Wollastonite-type glass ceramics were prepared by milling and firing at various temperatures using an automobile waste glass and waste shell as starting materials. Powder mixture ground by disk-type ball mill for 3 hours was pressed into a disk. The pressed specimen was fired at $850^{\circ}C$,$950^{\circ}C$ and $1050^{\circ}C$ for 1 hour in air. From FE-SEM observation, with an increase of the firing temperature from $850^{\circ}C$ to $1050^{\circ}C$, whisker-type phase was grown to about 10 $\mu\textrm{m}$ in length. Specimen fired at $1050^{\circ}C$ showed the formation of well-crystallized whisker-type wollastonite grains and the highest compressive strength.

Mechanical Alloying Effect in Immiscible Cu-Based Alloy Systems.

  • Lee, Chung-Hyo;Lee, Seong-Hee;Kim, Ji-Soon;Kwon, Young-Soon
    • Journal of Powder Materials
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    • v.10 no.3
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    • pp.164-167
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    • 2003
  • The mechanical alloying effect has been studied on the three Cu-based alloy systems with a positive heat of mixing. The extended bcc solid solution has been formed in the Cu-V system and an amorphous phase in the Cu-Ta system. However, it is round that a mixture of nanocrystalline Cu and Mo Is formed in the Cu-Mo system. The neutron diffraction has been employed at a main tool to characterize the detailed amorphization process. The formation of an amorphous phase in Cu-Ta system can be understood by assuming that the smaller Cu atoms preferentially enter into the bcc Ta lattice during ball milling.

Mechanical Properties and Fabrication of TiAl Alloy by Pulsed Current Activated Sintering (펄스전류 활성 소결에 의한 나노구조의 TiAl 합금 제조와 기계적 성질)

  • Du, Song-Lee;Kim, Na-Ri;Kim, Won-Baek;Cho, Sung-Wook;Shon, In-Jin
    • Journal of Powder Materials
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    • v.17 no.5
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    • pp.373-378
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    • 2010
  • Nanostuctured TiAl powder was synthesized by high energy ball milling. A dense nanostuctured TiAl was consolidated using pulsed current activated sintering method within 2 minutes from mechanically synthesized powders of TiAl and horizontally milled powders of Ti+Al. The grain size and hardness of TiAl sintered from horizontally milled Ti+Al powders and high energy ball milled TiAl powder were 35 nm, 20 nm and 450 kg/$mm^2$, 630 kg/$mm^2$, respectively.

Rapid Sintering and Synthesis of TiAl by High-Frequency Induction Heating and its Mechanical properties (고주파유도 가열에 의한 나노구조의 TiAl 급속소결과 합성 및 기계적 성질)

  • Kim, Na-Ri;Na, Kwon-Il;Kim, Wonbaek;Cho, Sung-Wook;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.989-994
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    • 2010
  • A nanopowder of TiAl was synthesized by high energy ball milling. Dense nanostuctured TiAl was consolidated using a high frequency induction heated sintering method within 2 minutes from mechanically synthesized powders of TiAl and horizontally milled powders of Ti+Al. Properties of the TiAl obtained using the two methods were compared. The grain size and hardness of TiAl sintered from horizontally milled Ti+Al powders and high energy ball milled TiAl powder were 40 nm, 20 nm, and $630kg/mm^2$, $700kg/mm^2$, respectively.

Rapid Sintering of FeAl by Pulsed Current Activated Heating and its Mechanical Properties (펄스 전류 활성 가열에 의한 나노구조의 FeAl 급속소결과 기계적 성질)

  • Jo, Seung-Hoon;Ko, In-Yong;Doh, Jung-Mann;Yoon, Jin-Kook;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.7
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    • pp.639-643
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    • 2010
  • Nanopowder of FeAl was synthesized by high energy ball milling. Using the pulsed current activated sintering method, a dense nanostuctured FeAl was consolidated within 2 minutes from mechanically synthesized powders of FeAl and horizontally milled powders of Fe+Al. The grain size and hardness of FeAl sintered from horizontally milled Fe+Al powders and high energy ball milled FeAl powder were 150 nm, 50 nm and $466\;kg/mm^2$, $574\;kg/mm^2$, respectively.

Rapid Sintering of TiCu by Pulsed Current Activated Heating and its Mechanical Properties (펄스전류활성 가열에 의한 나노구조의 TiCu 급속소결과 기계적 성질)

  • Du, Song-Lee;Kim, Na-Ri;Kim, Wonbaek;Cho, Sung-Wook;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.922-928
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    • 2010
  • Nanopowder of TiCu was synthesized by high-energy ball milling. A dense nanostructured TiCu was consolidated using a pulsed-current activated sintering method within 1 minute from mechanically synthesized powders of TiCu and horizontally milled powders of Ti+Cu. The grain size and hardness of the TiCu sintered from horizontally milled Ti+Cu powders and high-energy ball-milled TiCu powder were 68 nm, 27 nm and $490kg/mm^2$, $600kg/mm^2$, respectively.