• 산업경영시스템학회지
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• 제37권2호
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• pp.55-61
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• 2014

Recently, the manufacturing system is being changed in a mass customization and small quantity batch production. MES is a powerful production management tool supporting production optimization from the process initiation to the final shipment. It is a production management system which plans and executes based on the production data in the shop floor. This study deployed the utilization of production data and web HMI system to process real-time production data through the collection with the shop floor. The developed system was applied to the equipment operating time and other production data could be processed with the real-time. The proposed system and web HMI can be applied for various production systems by using different logic.

• 한국태양에너지학회 논문집
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• 제27권1호
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• pp.1-9
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• 2007

This paper reveals both the operational situation and the cause of the error occurred in wind turbine generator system of Hangwon wind farm in Jeju island. The four wind turbines were selected for this work, and the monitored period was for six months. Wind resource in the wind farm was analyzed, and the estimated energy production was compared with the actual energy production. As a result, with a decrease of system error, the estimated energy production was in good agreement with the actual energy production. The errors occurring in components such as gearbox and hydraulic motor affected the Availability of the wind turbine. Also, poor external conditions such as a strong wind, lightning and gust caused a standstill of wind turbines.

• 대한안전경영과학회지
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• 제19권1호
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• pp.63-71
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• 2017

As the demand for automation (or autonmation) or clean workplace has grown, the interest in the knowledge and skill regarding safety is rising in manager duty. Moreover, the importance of severity rate of injury has increased due to the enlargement of industry scale, even safety management area has developed. Thus, it is important that production managers, the core of the line process, realize the safety in their production line, even if a safety manager acts as a staff. However, in the duty oriented National Competency Standard (NCS), the education about the safety duty of production management part is insufficient. According to NCS, it is calculated production managers receive only 6.7% of whole safety education regarding the duty related the safety management for production manager in mechanical industry. However, the ability in safety is more demanded from production managers as the concept of "production and safety" turns into the concept of "production with safety". And then in this paper, we will compare and analyze the safety management duty in Korean NCS and the safety management duty in State Leaders Connecting Learning to Work in US manufacturing industry, in terms of the duty of the production manage in mechanical industry (05). And, we will develop the safety duty education system for production manager, by classifying the safety education in domestic mechanical industry into knowledge education, skill education, and attitude education with using AHP(Analytic Hierarchy Process).

• 대한산업공학회지
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• 제28권1호
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• pp.1-13
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• 2002

We study a multi-component production/inventory system in which individual components are made to meet various demand types. We assume that the demands arrive according to a Poisson process, but there is a fixed probability that a demand requests a particular kit of different components. Each component is produced by a flow line with several stations. The production of each component is operated by the CONWIP control mechanism. To analyse this system, we propose an approximation method based on aggregation method. In application of the aggregation method, a product-form approximation technique as well as a matrix-geometric method is used. Comparisons with simulation show that the approximation method provides fairly good results.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2003년도 The Fifth Asian Computational Fluid Dynamics Conference
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• pp.197-199
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• 2003

In this work, the Greitzer's B-parameter model is applied for analyzing the stall and surge characteristics. The four parameters in the model are highlighted in order to establish the influence of each parameter on the system. First of all, the governing equations of stall and surge behavior are solved numerically using fourth-order Runge-Kutta method. The Taguchi method is then used to analyze the results generated to obtain the extent of effects of the parameters on the system by varying the parameters in a series of combinations. Finally, a thorough analysis is carried out on the results generated from the Taguchi method and the graphs.

• Journal of information and communication convergence engineering
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• 제7권4호
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• pp.459-464
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• 2009

This paper presents a production information monitoring system as an infrastructure of CIM system in footwear industry. The system is composed of hardware devices of terminal, communication converter, line controller and software for manufacturing processes. A terminal like a scanner is used for shop floor data input and a line controller is used to link between terminal and server. LAN and RS485 are used for connecting hardware components and deliver their information mutually. In the system, real time production information is acquired from information resources such as group of uppers and soles. The collected production information is delivered to a line controller and analyzed. Server receives information from line controller and machines for production management. Production planning information that is machined in the server is delivered to the shop floor and used for the production management of work in process, and used for improvement of productivity in a footwear production company. The implementation of the developed system shows the effectiveness of the system.

• International Journal of Precision Engineering and Manufacturing
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• 제2권1호
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• pp.26-32
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• 2001

An ecpert system for rotationally symmetric deep drawing products has been developed. The application for non-axisymmetric components, however, has not been reported yet. This study construsctus and expert system for non-axisymmetric motor frame which shape is classified into ellipse in deep draqing process and investigates process sequence design with elliptical shape. The developed system consists of four modules. The first is recognition of calculate surface area for non-axisymmetric products. The third is blank design module the creates an oval-shaped blank with the same surface area. The fourth is a processplanning module based on production rules that play the best important roles in an expert system for manufacturing .The production rules are generated and upgraded by interviewing field engineers. Especially, drawing coefficient, punch and die radii for elliptical shape products are considered as main design parameters. The constructed system for elliptical deep drawing product would be very useful to reduce lead time and improve accuracy for products.

• 한국정밀공학회지
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• 제31권7호
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• pp.597-604
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• 2014

High efficiency production requires the improved performance of CAD/CAM system. Although the CAD and CAM have been significantly developed over the last three decades, they must still study on the reuse of information during process. In this study, we developed a new integrated CAD/CAM system which can reuse the information generated in previous processes, in order to improve its performance. In addition, the developed system was verified by comparing with working-time, and system reproducibility was also examined with tolerance in the unmanned operation. Experimental results showed 58% reduction in working-time of 2D Auto-CAM module, 80% in case of 3D Auto-Exchange module, and 54.5% in case of Auto-Design module.

• 대한기계학회논문집A
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• 제35권9호
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• pp.1063-1070
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• 2011

생산시스템은 다양한 제품을 특정 공정에 따라 생산되며, 이는 다양한 생산 데이터를 발생시킨다. 이러한 데이터를 효율적으로 관리하기 위해 제조실행시스템(MES)과 같은 생산관리시스템이 사용된다. MES에서 가장 중요한 항목은 생산설비에서 발생되는 설비데이터를 작업자의 간섭 없이 직접적으로 수집하는 시스템이다. 본 논문에서는 생산현장에서 발생하는 다양한 정보를 실시간으로 수집하기 위한 데이터 수집 방법으로 범용기계에 적용 가능한 센서를 이용한 방법과 자동화 기계에 적용 가능한 PLC를 이용한 데이터수집 방법을 제안하였다. 제안된 데이터 수집시스템은 실제 생산시스템에 적용하여 효율성을 검증하였다. 제조 현장에서 설비의 상태데이터를 수집하는 시스템을 활용하여 실시간으로 현장정보를 제공할 수 있는 MES를 구현할 수 있다.

• Design & Manufacturing
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• 제6권2호
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• pp.17-23
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• 2012

In April 2010, the die and mould grand prix for university student was held in Osaka as a special event of Inter Mold Japan. The students from Korea, China, and Japan participated to demonstrate the design and manufacturing skill of die and mould. Based on the given product drawing of Test Work, progressive die should be designed and manufactured. Also, production of Test Work should be carried out. This study had been conducted to participate in the grand prix and to learn practical knowledge and experience from real die design and making. Test Work is made of SPCC and includes piercing, blanking, deep drawing and burring. From the analysis of product drawing, process planning and die design was carried out. Progressive die for Test Work was manufactured using CNC milling, grinding, wire-cutting and polishing. The production was successfully completed using mechanical press and product showed very good accuracy satisfying all dimensional tolerances.