• Title/Summary/Keyword: Mechanical Production System

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Improvement Plan of Mechanical System in Construction Industry Production Process (기계설비산업의 생산체계 선진화방안)

  • Park, Jong-Il;Park, Ryul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.6
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    • pp.470-476
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    • 2011
  • The aim of this paper is improvement plan of mechanical field construct production system in Korea construction industry market. Recently Korea's construction production system is changing rapidly. While change, mechanical system construction field must prepare proper system for construction production system and later mechanical construction work will give order directly. Through this study the author will show the improved mechanical field construct production system and it can useful future construction industry production system in Korea.

Improvement Plan of Mechanical System in Construction Industry Production Process (기계설비산업의 생산체계 선진화방안)

  • Park, Jong-Il;Park, Ryul
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1112-1118
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    • 2009
  • The aim of this paper is improvement plan of mechanical field construct production system in Korea construction industry market. Recently Korea's construction production system is changing rapidly. While change, mechanical system construction field must prepare proper system for construction production system and later mechanical construction work will give order directly. Through this study the author will show the improved mechanical field construct production system and it can useful future construction industry production system in Korea.

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Robust Control of Multi-Echelon Production-Distribution Systems with Limited Decision Policy (II)- Numerical Simulation-

  • Jeong, Sang-Hwa;Oh, Yong-Hun;Kim, Sang-Suk
    • Journal of Mechanical Science and Technology
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    • v.14 no.4
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    • pp.380-392
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    • 2000
  • A typical production-distribution system consist of three main echelons representing the retailer, distributors, and a factory each with an on-site warehouse. The system is sufficiently general and realistic to represent many industrial situations. However, decision functions and parameters have been selected to apply particularly to the production and distribution of consumer durables. The flows included in the model are materials, orders, and those information flows needed to support the material and order-rate decisions. In this work, a realistic production-distribution system has been used as a basic model, which consists of three sectors: retailer, distributor, and factory. That system is a nonlinear 25th-order continuous system interconnected between the echelons. Using a modern control algorithm, a typical multi-echelon production-distribution system using a dynamic controller is numerically simulated in the nominal plant and in the perturbed plant when the piecewise constant manufacturing decision is limited by a factory manufacturing upper-limit due to capital equipment, manpower, and factory lotsize.

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Supervisory Control of Multi-Echelon Production-Distribution Systems with Limited Decision Policy (I)-Control Algorithm-

  • Jeong, Sang-Hwa;Kim, Jong-Kwan;Oh, Yong-Hun;Ryu, Sin-Ho
    • Journal of Mechanical Science and Technology
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    • v.14 no.4
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    • pp.369-379
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    • 2000
  • In industrial production-distribution systems, production and purchasing rates, associated inventories, and sales are very critical for the profits of each component in the system. The objective of this study is to investigate an effective information control scheme for a production -distribution system by automatic feedback control techniques. In this work, a dynamic control scheme that has an integrated -error with state-feedback and filtering (ISFF) is proposed as a new algorithm for a dynamic controller. Generalized formulations of the dynamic control are proposed in the continuous-time and discrete-time cases. A methodology for an evaluation of ISFF controller gains using the eigen structure property is presented. When an upper-limit is imposed on the production capability by available factory space and capital equipment, supervisory control is provided to avoid integrator-windup and deterioration of system performance.

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Prospects of Bidding System in Mechanical Construction Field due to Environmental Change in Construction Production Processes (건설생산체계의 환경 변화에 따른 기계설비분야 발주시스템 변화 전망)

  • Kang, Byung-Ha;Kim, Kyung-Rae
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1104-1111
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    • 2009
  • Mechanical facilities in modern buildings and industrial plants become more important in the view points of energy and environment issues. However, mechanical construction fields are still considered as to be subjected to buildings, even though design and construction of mechanical fields in the construction production process is independent of other fields. Recently, 'Framework Act on the Construction Industry' has been revised since 2007. According to the revision, the barrier of general construction and specialized construction is collapsed and the construction company can register any type of construction classification if they are able to carry out the construction mission. The mechanical construction fields are exempt until 2011 because of the protection of mechanical construction industry. In the present study, the bidding system has been prospected due to the revision of 'Basic Law on Construction Industry' after 2011. The trends for development of mechanical construction fields has been also discussed.

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Fault diagnosis of walking beam roller bearing by FTA (FTA(Fault Tree Analysis)기법을 이용한 이송용 대부하 베어링 고장 진단)

  • Bae, Y.H.;Lee, H.K.;Lee, S.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.110-123
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    • 1994
  • The development of automatic production systems have required inteligent diagnostic and monitoring function to repair system failure and reduce production loss by the failure. In order to perform accurate functions of intelligent system, inferencing about total system failure and fault analysis due to each mechanical component failures are required. Also the solution about repair and maintenance can be suggested from these analysis results. As an essential component of mechanical system, a bearing system is investigated to define the failure behavior. The bearing failure is caused by lubricant system failure, metallurgical defficiency, mechanical condition(vibration, overloading, misalignment) and environmental effect. This study described roller bearing fault train due to stress variation and metallurgical defficiency from lubricant failure by using FTA.

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Fault Detection of Reciprocating Compressor for Small-Type Refrigerators Using ART-Kohonen Networks and Wavelet Analysis

  • Yang, Bo-Suk;Lee, Soo-Jong;Han, Tian
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2013-2024
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    • 2006
  • This paper proposes a condition classification system using wavelet transform, feature evaluation and artificial neural networks to detect faulty products on the production line of reciprocating compressors for refrigerators. The stationary features of vibration signals are extracted from statistical cumulants of the discrete wavelet coefficients and root mean square values of band-pass frequencies. The neural networks are trained by the sample data, including healthy or faulty compressors. Based on training, the proposed system can be used on the automatic mass production line to classify product quality instead of people inspection. The validity of this system is demonstrated by the on-site test at LG Electronics, Inc. for reciprocating compressors. According to different products, this system after some modification may be useful to increase productivity in different types of production lines.

Design Process of Robotic Cell and Layout Design Tool (로봇 셀 설계절차와 레이아웃 작업 지원 도구)

  • Guk, Geum-Hwan;Park, Jun-Mo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1379-1389
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    • 2000
  • In this study, a design process of robotic cell is presented. This paper focuses only on the automation of workpiece handling with robot. The presented design process enables us to analyze effectiv ely the original production system and to redesign it as an optimum production system with robots. An original production system is analyzed with respect to its economical and technological requirements for automation. If automation of the given production system is feasible, the conceptual design for automation is firstly derived. Next, the detail design is derived for the optimum conceptual design. Finally, an optimum system solution is determined after the economical and technical evaluation of all the derived detail designs. The all specifications of each element of the redesigned production system and its layout are determined at the detail design phase. This paper shows a low cost supporting tool for layout design of robotic cell with SCARA type robots.

A Precision Micro-Positioning System by Using Hinge Mechanism

  • Choi, Hyeun-Seok;Lee, Hak-Joon;Han, Chang-Soo;Kim, Seung-Soo;Kim, Eung-Zu;Choi, Tae-Hoon;Na, Kyoung-Hwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1344-1348
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    • 2003
  • A precision micro-positioning system with a high displacement resolution and wide motion range has been required for industrialized applications in variety fields. This paper discusses the design of a precision micro-rotation stage with flexure hinges. Proposed system is applied to grinding machine for micro parts. Rotational motion is generated with this system. For this systems having a full rotation motion with high precision, a dual servo system with a coarse stage and a fine stage is proposed.

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JIT Production System of Domestic Manufacturers and It's Impact on Manufacturing Performance (국내 제조기업의 JIT생산방식의 도입과 제조성과에 관한 연구)

  • Kim Dae-Hong;Kim Sang-Bin
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.1
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    • pp.64-71
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    • 2005
  • The purpose of this study is to propose guidelines for introducing the Just-In-Time (JIT) production system to enhance the competitiveness of Korean manufacturing companies. This study employed an extensive survey on the use of the JIT production systems among different korean manufacturing companies to understand the current status of the JIT production system in use and to identify the benefits from implementing JIT production system. The survey has covered 170 manufacturing companies of different sizes from various sectors of Korean industries including electronics, automobiles, machineries, and textiles. In conclusion, our research results support that the JIT production system would contribute to increase the manufacturing performances of Korean manufacturing companies through lower inventory level and increased quality level.