• Title/Summary/Keyword: Mechanical Pipe

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Numerical simulation on the coupled chemo-mechanical damage of underground concrete pipe

  • Xiang-nan Li;Xiao-bao Zuo;Yu-xiao Zou;Yu-juan Tang
    • Structural Engineering and Mechanics
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    • v.86 no.6
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    • pp.779-791
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    • 2023
  • Long-termly used in water supply, an underground concrete pipe is easily subjected to the coupled action of pressure loading and flowing water, which can cause the chemo-mechanical damage of the pipe, resulting in its premature failure and lifetime reduction. Based on the leaching characteristics and damage mechanism of concrete pipe, this paper proposes a coupled chemo-mechanical damage and failure model of underground concrete pipe for water supply, including a calcium leaching model, mechanical damage equation and a failure criterion. By using the model, a numerical simulation is performed to analyze the failure process of underground concrete pipe, such as the time-varying calcium concentration in concrete, the thickness variation of pipe wall, the evolution of chemo-mechanical damage, the distribution of concrete stress on the pipe and the lifetime of the pipe. Results show that, the failure of the pipe is a coupled chemo-mechanical damage process companied with calcium leaching. During its damage and failure, the concentrations of calcium phase in concrete decrease obviously with the time, and it can cause an increase in the chemo-mechanical damage of the pipe, while the leaching and abrasion induced by flowing water can lead to the boundary movement and wall thickness reduction of the pipe, and it results in the stress redistribution on the pipe section, a premature failure and lifetime reduction of the pipe.

Evaluation of Residual Stress Effect about Fatigue Characteristic of U-shaped Structure (U자형 구조의 피로특성에 대한 잔류응력의 영향 평가)

  • Kim, Sang-Young;Koo, Jae-Mean;Seok, Chang-Sung;Mo, Jin-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.79-86
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    • 2010
  • Mechanical structures with power sources experience repeated force produced by motors. In result, the life of the pipes reduces and ultimately, the pipes collapse. Such pipes are formed into several shapes and particularly, the U-shape pipe is damaged frequently. In most cases, the U-shape pipe is made with a straight pipe by complicated bending work. During this work process, plastic deformation of the pipe produces residual stress in the pipe. This residual stress significantly affects the fracture behavior of the pipe and induces the change of the stress ratio (min. stress/Max. stress = R). For this reason, residual stress has to be evaluated. In this paper, the residual stress of a U-shaped pipe was evaluated by FEM analysis. In addition, fatigue tests of the U-shaped pipe were performed by using a uniaxial fatigue testing machine. The results of the fatigue test were modified with the results of FEM (Finite Element Method) analysis for residual stress. The modified fatigue test results of the U-shaped pipe were compared with those of a straight pipe.

Integrated Expansion Analysis of Pipe-In-Pipe Systems

  • Choi, Han-Suk;Do Chang-Ho
    • Journal of Ocean Engineering and Technology
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    • v.20 no.5 s.72
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    • pp.9-14
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    • 2006
  • This paper presents an analytical method, application of expansion, mechanical design, and integrated expansion design of subsea insulated pipe-in-pipe (PIP) systems. PIP system consists of a flowline and a casing pipe for the transport of high temperature and high pressure product from the subsea wells. To prevent heat lass from the fiowline, insulation material is applied between the pipes. The fiawline pipe and the casing pipe have mechanical connections through steel ring plate (water stops) and bulkheads. Pipeline expansion is defined by temperature, internal pressure, soil resistance, and interaction force between the flowline and the casing pipe. The results of the expansion analysis, the mechanical design of connection system of the two pipes and tie-in spool design are integrated for the whole PIP system.

Stress evaluation method of reinforced wall-thinned Class 2/3 nuclear pipes for structural integrity assessment

  • Jae-Yoon Kim;Je-Hoon Jang;Jin-Ha Hwang;Yun-Jae Kim
    • Nuclear Engineering and Technology
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    • v.56 no.4
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    • pp.1320-1329
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    • 2024
  • When wall-thinning occurs in nuclear Class 2 and 3 pipes, reinforcement is typically applied rather than replacement. To analyze the structural integrity of reinforced wall-thinned pipe, stress analysis results using full 3-D FE analysis are not compatible to the design code equation, ASME BPVC Sec. III NC/ND-3650. Therefore, the efficient stress evaluation method for the reinforced wall-thinned pipe, compatible to the design code equation, needs to be developed. In this paper, stress evaluation methods for the reinforced wall-thinned pipe are proposed using the equivalent straight pipe concept. Furthermore, for fatigue analysis of the reinforced wall-thinned pipe, the stress intensification factor of reinforced wall-thinned pipe is presented using the structural stress method given in ASME BPVC Sec. VIII Div.2.

Development of a Piping Integrity Evaluation Simulator Based on the Hardware-in-the-Loop Simulation (하드웨어-인-더-루프 기반의 배관 평가 시뮬레이터의 개발)

  • Kim, Yeong-Jin;Heo, Nam-Su;Cha, Heon-Ju;Choe, Jae-Bung;Pyo, Chang-Ryul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1031-1038
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    • 2001
  • In order to verify the analytical methods predicting failure behavior of cracked piping, full-scale pipe tests are crucial in nuclear power plant piping. For this reason, series of international test programs have been conducted. However, full-scale pipe tests require expensive testing equipment and long period of testing time. The objective of this paper is to develop a test system which can economically simulate the full-scale pipe test regarding the integrity evaluation. This system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system was developed for the integrity evaluation of nuclear piping based on the methodology of hardware-in-the-loop (HiL) simulation. Using this simulator, the piping integrity can be evaluated based on the elastic-plastic behavior of full-scale pipe, and the high cost full-scale pipe test may be replaced with this economical system.

The Study to Improve the Insulation Standards for Mechanical Pipes based on Energy Performance (에너지 성능 기반의 기계설비배관 단열기준 개선을 위한 연구)

  • Yun, Hiwon;Ryu, Hyung Kyou
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.17 no.4
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    • pp.28-35
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    • 2021
  • The need for zero-energy building is increasing as a means of actively responding to climate change. Since pipe insulation is a factor that minimizes heat loss of cooling and heating facilities, it is necessary to check pipe insulation standards and prepare improvement plans of preparation for certification of zero energy buildings. In this study, domestic pipe insulation standards were checked to prepare new insulation standards based on energy performance. Through the development of a pipe insulation calculation program, the heat loss according to the insulation thickness of the piping for mechanical facilities was compared and reviewed. As a result, applying the insulation thickness of the KCS standard for the same conditions increased the heat loss by an average of 10% compared to the ASHRAE standard. For this reason, it is necessary to revise the pipe insulation thickness standard in consideration of heat loss due to thermal conductivity and pipe insulation thickness. Using the program in this paper, it is possible to design pipe insulation based on energy performance and help to determine the standard for pipe insulation thickness.

Computational and Experimental Analysis of Variable Exhaust Pipe Diameters in Four-Stroke Gasoline Engine (4 행정 가솔린 엔진 내의 다양한 배기 파이프 직경 변화에 따른 실험과 수치해석)

  • Choi, Seuk-Cheun;Lee, Hae-Jeong;Shin, You-Sik;Chung, Han-Shik;Jeong, Hyo-Min;Lee, Kwang-Young
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.684-689
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    • 2004
  • In this study, a experimental method has been introduced for the various exhaust pipe geometry of 4-stroke single cylinder engine. The main experimental parameters are the variation of exhaust pipe diameters and lengths, to measuring the pulsating flow when the intake and exhaust valves are working. As the results of experimental test, the various exhaust geometry were influenced strongly on the exhaust pressure. As the exhaust pipe diameter was decreased, the amplitude and the number of compression wave in exhaust pressure was increased. According to decreasing pipe diameter, the number of compression wave in exhaust pressure was decreased. When the pipe diameter was increase, the second amplitude was increased.

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A Study on the highly efficient ondol system combined the strengthen polyethylene pipe with pulsating heat pipe (강화폴리에스테르튜브(XL 튜브)에 진동형 히트 파이프를 결합한 고성능 난방 패널의 성능에 관한 연구)

  • Kim, Chang-Hee;Kim, Jong-Su;Woo, Jae-Ho;Kong, Sang-Wun
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.578-583
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    • 2008
  • Korea which has change of clear season is using unique heater by the name of On-dol being invented since ancient times. Floor-heating device has no radiator, and generates no noise and dust. It can obtain satisfied heating sense than other heating system in low room temperature. And also it is a pleasant system that equals bottom and top temperature in a room. The purpose of this study is to develop the Floor-heating device using pulsating heat pipe. It propose floor-heating device using pulsating heat pipe of the dry process which alternative polyethylene pipe(low XL pipe) that is used widely to existent floor heating system and produce pilot Experiment and analyzed operation condition and performance of most suitable. In this study, main purpose is to develop floor-heating system using pulsating heat pipe by finding an optimum working condition according to changing ratio and evaluating a performance.

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Thin-Shell Approach for Elastic Wave Propagation in a Pipe with Liquid

  • Kim Jin Oh;Rose Joseph L.
    • Journal of Mechanical Science and Technology
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    • v.19 no.5
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    • pp.1087-1094
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    • 2005
  • This paper presents the validity and limitation of the thin-shell approach for the analysis of elastic wave propagation in a pipe with nonviscous liquid. The phase velocities calculated by the thin-shell approach were compared with those calculated by the thick-cylinder approach. In contrast to the case of the empty pipe, where only two modes were obtained and the first mode was calculated in a limited frequency range, the results for the liquid-filled pipe exhibits a large number of modes due to the large number of branches of the apparent liquid mass. Several of the lowest modes of the waves in a liquid-filled pipe were calculated for various pipe thicknesses in a low frequency range. The thin-shell approach was valid for a reasonable range of pipe thicknesses.

Experimental Study on Tensile Test Method of Pipe with Jig (파이프의 지그 삽입 인장시험법에 대한 실험적 연구)

  • Park, Jin-Gun;Song, Hyun-Jung;Jin, Da-Jeong;Kim, Ji-Hoon;Cho, Hae-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.28-33
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    • 2022
  • A pipe is a hollow, long-form part that is primarily used to transport fluids, such as liquids or gases. Pipes are used in a range of applications in different fields from mechanical purposes to architecture and electrical uses. Despite the significance owing to various usability of pipes, few studies have been conducted using the physical property test method. The tensile test is widely used as a method to check the physical properties of the pipe. The existing pipe tension test contains the possibility to cause errors, which are fractures outside the gauge distance and cross-sectional deformation of the pipe. In this study, a novel pipe tension test method using a jig is presented and pipes with various materials are tested. It is expected that the proposed method can reduce errors that occur in conventional pipes and also obtain more accurate values to enable more efficient testing.