• Title/Summary/Keyword: Mechanical Integrity

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Method and Application for Reliability Analysis of Measurement Data in Nuclear Power Plant (원전 배관의 두께 측정 데이터에 대한 신뢰도 분석 방법 및 적용)

  • Yun, Hun;Hwang, Kyeongmo;Lee, Hyoseoung;Moon, Seungjae
    • Corrosion Science and Technology
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    • v.14 no.1
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    • pp.33-39
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    • 2015
  • Pipe wall-thinning by flow-accelerated corrosion and various types of erosion is significant damage in secondary system piping of nuclear power plants(NPPs). All NPPs in Korea have management programs to ensure pipe integrity from degradation mechanisms. Ultrasonic test(UT) is widely used for pipe wall thickness measurement. Numerous UT measurements have been performed during scheduled outages. Wall-thinning rates are determined conservatively according to several evaluation methods developed by Electric Power Research Institute(EPRI). The issue of reliability caused by measurement error should be considered in the process of evaluation. The reliability analysis method was developed for single and multiple measurement data in the previous researches. This paper describes the application results of reliability analysis method to real measurement data during scheduled outage and proved its benefits.

Analysis of Pipe Wall-thinning Caused by Water Chemistry Change in Secondary System of Nuclear Power Plant (원전 2차계통의 수화학 변화가 배관감육에 미치는 영향 분석)

  • Yun, Hun;Hwang, Kyeongmo;Moon, Seung-Jae
    • Corrosion Science and Technology
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    • v.14 no.6
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    • pp.325-330
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    • 2015
  • Pipe wall-thinning by flow-accelerated corrosion (FAC) is a significant and costly damage of secondary system piping in nuclear power plants (NPPs). All NPPs have their management programs to ensure pipe integrity from wall-thinning. This study analyzed the pipe wall-thinning caused by changing the amine, which is used for adjusting the water chemistry in the secondary system of NPPs. The pH change was analyzed according to the addition of amine. Then, the wear rate calculated in two different amines was compared at the steam cycle in NPPs. As a result, increasing the pH at operating temperature (Hot pH) can reduce the rate of FAC damage significantly. Wall-thinning is affected by amine characteristics depending on temperature and quality of water.

Challenges and Strategies for Commissioning of FLNG

  • Lee, Dong Hyun;Seo, Kwang Su;Yeo, Jong Su;Kim, Myung Ki
    • Journal of Advanced Research in Ocean Engineering
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    • v.2 no.3
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    • pp.129-135
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    • 2016
  • After the construction of offshore plants, the function and integrity of system in offshore plants should be commissioned. As the executor of many FLNG projects, Samsung Heavy Industries Co., Ltd has faced some challenges for commissioning which are not similar to those in other offshore project. This study shows the differences between the commissioning of typical offshore projects and the one of FLNG projects. By the characteristics of offshore, performing the commissioning activity of FLNG near shipyard as much as possible reduces the risk of malfunction. The possible solutions to achieve these strategies are introduced.

Requirement analysis for Development of the Bolt-type Rebar Coupler (볼트 접합형 철근 이음장치 개발을 위한 요구조건 분석)

  • Lim, Chae-Yeon;Joo, Jin-Kyu;Lee, Goon-Jae;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.169-170
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    • 2011
  • In the connection of green frame, the bottom rebar of the precast concrete beam needs joint or anchorage to ensure structural integrity. However, given the characteristics of composite precast concrete joint, enough length over which rebar can be anchored or lap-spliced is not secured. In addition, due to issues with constructability, cost or quality, it is difficult to apply welding or mechanical connection techniques. Therefore, this study analyze the requirement for a bolt-type rebar coupler as a solution for the coupling issue between the lower rebars of green frame beam. The requirement for bolt-type rebar coupler proposed herein will provide basic data for development studies of the rebar coupler.

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Development of the Bead Flush Method to Evaluate 3-Dimensional Welding Residual Stresses (3차원 용접잔류응력평가를 위한 비드플러시법의 개발)

  • Lee, Hyoung-No;Haruo, Nakamura;Hideo, Kobayashi
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.49-54
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    • 2001
  • Measurement of welding residual stresses is one of important tasks to assess the structural integrity of welded structures. For operating components, especially, nondestructive techniques are required. By now, authors have proposed a new residual stress evaluation method, the bead flush method, where residual stresses are calculated from eigenstrain distribution determined by surface removal of reinforcement. In this paper, a brief description of the bead flush method is given and its utility and problem to be overcome are discussed. And also stabilization method of solution set of eigenstrain in inverse analysis is proposed.

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Fracture Resistance and Integrity of Structural Materials for Major Nuclear Reactor Components (원자력발전소 주요부품 구조재료의 파괴 저항성 및 건전성)

  • 홍준화
    • Journal of the KSME
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    • v.35 no.6
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    • pp.481-494
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    • 1995
  • 원자로 압력용기 및 주 배관등 원자력발전소 주요부품 구조재료에서의 파괴저항성 및 건전성 문제를 일부 시험결과 및 평가결과와 함께 살펴보았다. 원자력환경하에서는 중성자 조사에 의한 조사취화 및 고온에서의 장기간 유지에 따른 열취ㅘ로 재료 고유의 파괴저항치가 가동에 따라 매우 감소하고, 이에 따라 부품의 건전성 및 수명이 매우 위협받고 있음을 확인하였다. 현재 가동중인 원자로 10기, 건설중인 8기, 합계 18기로 세계 9위의 원자력발전국이 되며, 대북 경수로 지원과 세계시장 진출을 계획하고 있는 우리나라에서는, 보다 안전한 원자력발전소가 건설되기 위해서, 재료의 균질성 및 파괴인성 개선연구, 조사특성 연구 등을 통해 파괴저항성이 우수한 국산소재를 제작\ulcorner공급하도록 하여야 한다. 또한, 수명기간 동안 고도의 건전성을 유지하면서 운전하고, 나아가 수명연장 운전을 위해서는, 용기 등 주요 부품의 상태(파괴인성치, 결함, 작용 응력)를 정확히 진단, 예측, 평가하여야 하고, 이들이 건전성에 미치는 영향평가와 건전성평가기술 확립을 통한 수명예측기술을 확보하여야 한다(이들은 대부분 파괴역학 시험 침 해석기술에 바 탕을 두고 있다). 국내 산\ulcorner학\ulcorner연 관련자들의 특별한 관심을 촉구하는 바이다.

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Adhesion Characteristics of Surface Treated Polyurethane Foam Core Sandwich Structures (표면 처리된 폴리우레탄 폼 샌드위치 구조의 접합 특성)

  • Lee, Chang-Sup;Lim, Tae-Seong;Lee, Dai-Gil
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.38-43
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    • 2001
  • The interfacial adhesive joining characteristics of the foams are very important for the structural integrity of sandwich structures. Peel strength is one of the best criteria for the interfacial characteristics of the sandwich structures and peel energy is most commonly used for the interfacial characteristics. The peel strength is the first peak force per unit width of bond line required to produce progressive separation by the wedge or other crack opening type action of two adherends where one or both undergo significant bending and the peel energy is the surface active energy per unit width of bond line. In this work, to investigate the strengthening effect of resin treatment on the interfacial surface of foam material, peel strength and peel energy of epoxy resin treated polyurethane foam core sandwich structures were obtained by the cleavage peel tests and compared with those of non surface treated polyurethane foam core sandwich structures.

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Fracture Behavior Evalustion of Pipes with Local Wall Thinning (감육배관의 파괴거동 평가)

  • Ahn, S.H.;Nam, K.W.;Kim, S.J.;Kim, H.S.;Kim, J.H.;Do, J.Y.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.61-66
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    • 2001
  • Fracture behaviors of pipes with local wall thinning is very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe drosion-corrosion damage. However, effect of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. From the tests, fracture behaviors and fracture strength of locally thinned pipe were manifested systematically. The observed failure modes were divided into four types; ovalization, ovalization+cracking, local buckling and local buckling+cracking. Also, maximum load was successfully evaluated.

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A Study on Development and Implementation of Risk Based Inspection Software to a Petrochemical Plant (RBI 소프트웨어 개발 및 국내 석유화학 플랜트에의 적용사례)

  • Shim, Sang-Hoon;Han, Sang-In;Yoon, Kee-Bong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.598-603
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    • 2003
  • During the last ten years, the need has been increased for reducing maintenance cost for aged equipments and ensuring safety, efficiency and profitability of petrochemical and refinery plants. RBI (Risk Based Inspection) methodology is one of the most promising technologies satisfying the need in the field of integrity management. In this study, a user-friendly software, realRBI for RBI based on the API 581 code was developed and a quantitative analysis was performed for over 500 equipments in a domestic plant whose operating time reaches about 13 years. Current risks for each equipment parts were evaluated and risk based prioritization were determined as a conclusion.

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Steam Generator Management Program (원전 증기발생기 관리프로그램)

  • Cho, Nam-Cheoul;Kim, Moo-Soo;Lee, Kwang-Woo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.610-616
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    • 2003
  • Recently, the common concern of nuclear power industry in the development of technology mitigating and preventing the aging of steam generator tubes prevails, because the trends of steam generator flaws at Uljin unit #1,2 and KSNP(Korea Standard Nuclear Power Plant) impose a burden on the operation of nuclear power plant. While the regulatory agency is demanding the establishment of the advanced general performance maintenance system, the steam generator management program adapting advanced technology is being developed which may comply with EPRI PWR SG Guidelines based on NEI 97-06 ‘ General Guidelines including all the maintenance aspects consist of the tube integrity assessment criteria, repair limit, allowable leakage level, water chemistry will be composed in order to obtain the approval of regulatory agency and be applied to Nuclear power plant early 2005. This presentation is to introduce maintenance state including SG tube degradation and main contents of advanced SG management program being developed, and futhermore update present and future plan, and estimate the alternation after the completion.

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