• Title/Summary/Keyword: Mechanical Friction loss

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Dynamic Analysis of the Piston Slap Motion in Reciprocating Compressors

  • Kim, Tae-Jong
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.411-412
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    • 2002
  • Piston-cylinder system are widely used in power engineering applications. In reciprocating refrigeration compressors, where extremely low friction losses are required, ringless pistons are being used to diminish the friction between piston rings and cylinder wall. Since the ringless piston has the freedom of lateral motion there is a potential danger that it will occasionally hit the cylinder wall while moving up and down along it's axis. A good design must therefore provide a smooth and stable reciprocating motion of the piston and ensure that the fluid film separating the piston from the cylinder wall is maintained all times. And the compromise between refrigerant gas leakage through the piston-cylinder clearance and the friction losses is required utilizing a dynamic analysis of the secondary motion for the high efficiency compressor. To this end, the computer program is developed for calculating the entire piston trajectory and the lubrication characteristics as functions of crank angle under compressor running conditions. The results explored the effects of some design parameters and operating conditions on the stability of the piston, the oil leakage, and friction losses.

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Friction Characteristics of Sheets for The Surface Finish and The Stoning Directions of The Dies (금형의 표면정도와 가공방향에 따른 판재의 마찰특성)

  • Kim, Dong-Hwan;Cho, Hyoung-Keun;Kim, Byung-Min;Oh, Se-Wook;Park, Chun-Dal;Hwang, Ji-Seon
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.814-820
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    • 2000
  • This papers investigates the combined effects of parameters such as die surface finish, die directionality of stoning, contact pressure and draw speed on the resulting friction factor. Also, this study show the correlation between the NN(Neural Network) and DOE (Design of Experiments) to reduce the number of experiments without the loss of the effects of parameter upon friction factor. The experiments were run in random order with at least three replicates. It was found that the directional stoning orthogonal to the pulling direction is lower friction than directional stoning parallel to the pulling direction using FCD55 die and SPCEN

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Al계 준결정 분말의 제조 및 응용

  • Kim, W. T.;Kim, D.H.;Lee, S.M.;E.Fleury;H.S. Ahn
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2002.07a
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    • pp.133-155
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    • 2002
  • 1. Quasicrystalline powders shows exotic physical and mechanical p properties 2. Applications: structural application: strengthening particles for composites C Coating application: wear resistance, low friction coefficient 3. For thermal spaying: material loss during process should be c considered to control chemical composition of deposit 4. Friction coefficient is strongly dependent on contact geometry F Friction coefficient from pin on plate: 0.1-0.2 Friction coe야icient from flat on plate: about 0.46. 5. Quasicrystalline materials show lower friction coefficient but higher w wear rate than corresponding values of $Cr_20_3$ coated layer. 6. Amorphous coating seems to be promising

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Numerical study on attenuation and distortion of compression wave propagation into a straight tube (직관내를 전파하는 압축파의 감쇠와 변형에 관한 수치해석적 연구)

  • Kim, Hui-Dong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.7
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    • pp.2315-2325
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    • 1996
  • A compression wave is attenuated or distorted as it propagates in a tube. The present study investigated the propagation characteristics of the compression waves which are generated by a train in a high-speed railway tunnel. A Total Variation Diminishing (TVD) difference scheme was applied to one-dimensional, unsteady viscous compressible flow. The numerical calculation involved the effects of wall friction, heat transfer and energy loss due to the friction heat in the boundary layer behind the propagating compression wave, and compared with the measurement results of a shock tube and a real tunnel. The present results show that attenuation of the compression wave in turbulent boundary layer is stronger than in laminar boundary layer, but nonlinear effect of the compression wave is greater in the laminar boundary layer. The energy loss due to the frictional heat had not influence on attenuation and distortion of the propagating compression waves.

Development of An Integrated Controller for a Direct Drive Turbo Compressor (직접 구동방식 터보 압축기를 위한 통합 제어기 개발)

  • 권정혁;변지섭;최중경
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.4
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    • pp.225-234
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    • 2003
  • Turbo compressors need high speed rotating impeller in structure, high rate gearbox and conventional induction motor. This mechanical system increased moment of inertia and mechanical friction loss. Recently turbo compressor has adopted a super high-speed motor and driver and have made its size smaller and mechanical friction loss at minimum. In this paper, variable super high - speed motor controller, compressor controller and MMI controller are implemented with only one DSP (TMS320VC33) chip for a 150HP, 70,000rpm direct drive turbo compressor. It was required hardware and software integration. The result of integration, Controller hardware became simple and all control software are developed same developing tool. The implements turbo compressor meets the requirements.

The Development of Super High Speed PMSM Sensorless Vector driver for Direct Drive Method Turbo Compressor (직접 구동방식의 터보 압축기를 위한 초고속 영구자석형 동기전동기 센서리스 벡터 구동 시스템 구현)

  • 권정혁;변지섭;최중경;류한성
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.6
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    • pp.879-884
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    • 2002
  • There are screw, reciprocating and turbo compressor by structure in an air compressor, essential equipment on he industrial spot. Resently it is wide that the range of turbo compressor's use in gradual, turbo compressor needs high speed rotation of impeller in structure, high rated gearbox and conventional induction motor. This mechanical system increased the moment of inertia and mechanical friction loss. Resently the study of turbo compressor applied super high speed motor and drive, removing gearbox made its size small and mechanical friction loss minimum. In this study we tried to develope variable super high speed motor drive systems for 150Hp, 70,000rpm drect drive Turbo compressor. The result of study is applied to a 150Hp direct turbo compressor and makes it goods.

The Development of DSP Based Multi Controller for Direct Drive Method Turbo Compressor (DSP를 이용한 직접 구동방식의 터보 압축기용 통합 제어기 개발)

  • 권정혁;변지섭;최중경;류한성
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.6
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    • pp.885-890
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    • 2002
  • Turbo compressor needs high speed rotation of impeller in structure, high rated gearbox and conventional induction motor. This mechanical system increased the moment of inertia and mechanical friction loss. Resently the study of turbo compressor applied super high speed motor and drive, removing gearbox made its size small and mechanical friction loss minimum. In this study we tried to develope variable super high speed motor controller, compressor controller and MMI controller under one DSP based systems for 1500Hp, 70,000rpm direct drive Turbo compressor. It have to do unitification of each controller"s hardware and software. The result of study is applied to a 150Hp direct turbo compressor and makes it goods.oods.

Experimental Study on the Friction and Wear Characteristics of Contact Sealing Unit for a Water Turbine (수차용 봉수장치의 마찰.마모특성에 관한 실험적 연구)

  • Kim, Chung-Kyun;Sihn, Ihn-Cheol;Lim, Kwang-Hyeon
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.515-518
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    • 2006
  • This paper presents the friction and wear characteristics of contact type sealing unit for a water turbine of a small hydro-power generation, which Is to stop a leakage of a circulating water from a outside of an impeller to an inside of a rolling bearing. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Vickers hardness and the hardness of silicone carbide of SiC is 714.1 in Vickers hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces aye a dry friction a water film friction and a mixed friction that is contaminated by a dust, silt and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components

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The Effect of Etching on Low-stress Mechanical Properties of Polypropylene Fabrics under Helium/Oxygen Atmospheric Pressure Plasma

  • Hwang, Yoon J.;An, Jae Sang;McCord, Marian G.;Park, Shin Woong;Kang, Bok Choon
    • Fibers and Polymers
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    • v.4 no.4
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    • pp.145-150
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    • 2003
  • Polypropylene nonwoven fabrics were exposed to He/$O_2$ atmospheric pressure glow discharge plasma. Surface chemical analysis and contact angle measurement revealed the surface oxidation by formation of new functional groups after plasma treatment. Weight loss (%) measurement and scanning electron microscopy analysis showed a significant plasma etching effect. It was investigated in low-stress mechanical properties of the fabrics using Kawabata Evaluation System (KES-FB). The surface morphology change by plasma treatment increased surface friction due to an enhancement of fiber-to-fiber friction, resulting in change of other low-stress mechanical properties of fabric.

Effect of the Design Parameters Change on the Hybrid Dynamometer Braking Performance (혼성동력계에서 주요 설계변수가 제동성능에 미치는 효과분석)

  • Lee, Jong-Hoon;Hwang, Jai-Hyuk;Jeong, Min-Ji;Kwon, Jun-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.11
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    • pp.981-988
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    • 2016
  • Dynamometer is a device for testing the performance of the brake and it is composed of a test zone, the mechanical inertia zone, the electric motor and the control zone. Hybrid dynamometer is a way to compensate for the loss of mechanical inertia in accordance with the brake operation by using an electric motor to reduce the size of the mechanical inertia with the advantage that can be tested in the relatively small size of the mechanical inertia and low cost. In this paper, design the proper size of hybrid dynamometer in the laboratory level with the space constraints, analysed the effect of critical parameter on the braking performance of hybrid dynamometer such as changing the friction coefficient. With this study, could get the results of guideline to judge the poor friction material by measuring the torque of the electric motor to compensate the energy loss due to a reduced mechanical inertia.