• Title/Summary/Keyword: Mechanical Drawing

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A Study on the Development of CAD/CAM System for Deep Drawing Transfer Die in Mechanical Press Process (기계식 프레스에서의 디프 드로잉 트랜스퍼 금형 자동설계 및 가공 시스템에 관한 연구)

  • 박상봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1146-1149
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    • 1995
  • The CAD/CAM System for deep drawing transfer die in mechanical press proess has been developed. The developed CAD system can generate the drawing of drawing of transfer die in mechanical press. Using these results from CAD system, it can generate the NC data to machine die's elements on the CAD system. This system can reduce design man-hours and human errors. In order to construct the system, it is used to automate the design process using knowledge base system. The developed system is based on the knowledge base system which is involved a lot of expert's technology in the practice filed. Using AutoLISP language under the AutoCAD system, CTK customer language of SmartCAM is used as the overall CAD/CAM environment. Results of this system will be provide effective aids to the designer and mannufacturer in this field.

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Formability Evaluation of Coated Steel Sheet and Uncoated Steel Sheet with Consideration of Friction Characteristics (마찰특성을 고려한 도금강판 및 무도금강판의 성형성 평가)

  • Lee K.S.;Lee J.M.;Kim B.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.251-252
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    • 2006
  • Tensile and anisotropy test were performed to evaluate the mechanical properties of coated and uncoated steel. These results were used to predict the deference of formability between two sheets. Cup-drawing test was performed to verify formability of two sheets. Also, Cup-drawing test could predict the coefficient of friction and the forming limit. Finite Element Method of cup-drawing was performed to assess the deference between two sheets considering frictional characteristics. This result was compared with the former results.

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Deep Drawing With Internal Air-Pressing to Increase The Limit Drawing Ratio of Aluminum Sheet

  • Moon, Young-Hoon;Kang, Yong-Kee;Park, Jin-Wook;Gong, Sung-Rak
    • Journal of Mechanical Science and Technology
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    • v.15 no.4
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    • pp.459-464
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    • 2001
  • The effects of internal air-pressing on deep drawability are investigated in this study to increase the deep drawability of aluminum sheet. The conventional deep drawing process is limited to a certain limit drawing ratio(LDR) beyond which failure will occur. The intention of this work is to examine the possibilities of relaxing the above limitation through the deep drawing with internal air-pressing, aiming towards a process with an increased drawing ratio. The idea which may lead to this goal is the use of special punch that can exert high pressure on the internal surface of deforming sheet during the deep drawing process. Over the ranges of conditions investigated for Al-1050, the local strain concentration at punch nose radius area was decreased by internal air-pressing of punch, and the deep drawing with internal air-pressing was proved to be very effective process for obtaining higher LDR.

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Drawing Process with Rotational Die for Forming Grooves in a Tube (돌기 튜브 성형을 위한 회전 금형 인발공정에 관한 연구)

  • Park, Joon-Hong;Byon, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.123-129
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    • 2018
  • A rotational drawing die which can form a long tube with spiral grooves on the surface is presented. The main feature of the proposed die is a rotation insert that is embedded into the die container for the die to freely rotate with respect to the drawing centerline as the materials are drawn. We employed a three-dimensional finite element model to investigate the effects of the rotational die on the material filling of spiral grooves. The material used in the finite element analysis was stainless 304. We also performed a pilot drawing test to verify the usefulness of the proposed rotational drawing die. Results reveal that the material filling of spiral grooves by the proposed rotational drawing die was in good agreement for both the finite element analysis and the drawing test. We found that the underfill in a conventional drawing die was reduced in the proposed rotational drawing die.

Combined Process of Ironing and Redrawing in Progressive Drawing (연속드로잉에서 아이어닝과 리드로잉의 복합공정)

  • Chung, Joon-Ki;Cho, Woong-Shick;Lee, Taek-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.654-661
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    • 2004
  • In deep drawing of sheet metal, there are many cases in which the uniform and thin wall thickness of the drawn products is more important than the bottom thickness. In this case, we can not easily get the deep drawn products with the uniform and precise wall thickness by only drawing process. Therefore in general the manufacturing processes which both the drawing and the ironing process are proceeded sequentially are used. But this method has the disadvantages of a cost-up, decrease of productivity and degradation of quality, because the ironing process is added after the drawing process. In this study, in order to improve those problems and to enhance the effect of deep drawing, the combined process of redrawing and ironing fur multistep drawing of cylindrical cups is used. In this experiment, we considered the characteristics of the combined process such as the relation between the drawing and ironing rates, the drawing limits and the forces needed for operations. The suggested force prediction shows that it can successfully represent experimental results.

Facial Expression Transformation and Drawing Rule Generation for the Drawing Robot (초상화로봇을 위한 표정 변환 및 드로잉규칙 생성)

  • 김문상;민선규;최창석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2349-2357
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    • 1994
  • This paper presents a facial expression transformation algorithm and drawing rule generation algolithm for a portrait drawing robot which was developed for the '93 Taejeon EXPO. The developed algorithm was mainly focused on the robust automatic generation of robot programs with the consideration that the drawing robot should work without any limitation of the age, sex or race for the persons. In order to give more demonstratin effects, the facial expression change of the pictured person was performed.

Mechanical Effects of Pipe Drawing Angle and Reduction Rate on Material (파이프 인발 각도에 따른 기계적 효과 및 재료에 따른 감소율에 관한 연구)

  • Seo, Youngjin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.8-13
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    • 2020
  • Seamless pipes are fabricated by drilling a hole in a cylindrical material and drawing the material to the desired diameter. These pipes are used in environments where high reliability is required. In this study, the pipe drawing process was simulated using DEFORM, a commercial finite element method (FEM) analysis program. The outer diameter of the steel cylinder used herein before drawing was 70 mm, and the target outer diameter was 58 mm. The drawing process consisted of two stages. In this study, the effect of cross-sectional reduction rate on the pipe was investigated by varying the cross-sectional reduction rate in each step to achieve the target outer diameter. The results of this study showed that the first section reduction rate of 26% and the second section reduction rate of 13.9% caused the lowest damage to the material. Moreover, the FEM simulation results confirmed the influence of the drawing die angle on the pipe drawing process. The drawing die angles of 15° in the first step and 9° in the second step caused the least damage to the material.

Design and manufacturing of progressive die for Test Work (테스트워크 순차이송금형 설계 및 제작)

  • Kim, Young-Cheon;Sim, Eung-Chul;Lee, Hyun-Sang;Hong, Yong-Soo;Chung, Wan-Jin
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.17-23
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    • 2012
  • In April 2010, the die and mould grand prix for university student was held in Osaka as a special event of Inter Mold Japan. The students from Korea, China, and Japan participated to demonstrate the design and manufacturing skill of die and mould. Based on the given product drawing of Test Work, progressive die should be designed and manufactured. Also, production of Test Work should be carried out. This study had been conducted to participate in the grand prix and to learn practical knowledge and experience from real die design and making. Test Work is made of SPCC and includes piercing, blanking, deep drawing and burring. From the analysis of product drawing, process planning and die design was carried out. Progressive die for Test Work was manufactured using CNC milling, grinding, wire-cutting and polishing. The production was successfully completed using mechanical press and product showed very good accuracy satisfying all dimensional tolerances.

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A computer-aided drawing check system - part 1

  • Lee, Seoung-Soo;Tsujio, Shozo;Ono, Toshiro
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10b
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    • pp.798-803
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    • 1988
  • This paper is concerned with a computer-aided supporting system to a systematic check of mechanical drawings. The problems treated in this paper are limited to the checking of the omissions and mis-writings of dimensioning in the mechanical drawings made by a CAD system. A drawing check system has been made up on a personal computer with Basic and Pascal. The feasibility of the proposed drawing check system is confirmed for omissions and mis-writings of dimensioning in mechanical drawings.

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Process Design Program for Multistage Profile Drawing from Round Material (원형소재 다단 형상인발 공정설계 프로그램)

  • Kim, Sung-Min;Lee, Sang-Kon;Lee, Tae-Kyu;Lee, Seon-Bong;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.377-382
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    • 2011
  • Up to now, process design of multistage profile drawing from initial round material is performed through trial-and-error based on experience of industrial experts. This means the increase in production cost and excessive time consuming. In this study, process design program was developed for multistage profile drawing from initial round material. The program was made using VisualLISP. Therefore, the program can be operated by AutoCAD program. In order to verify the effectiveness of the program, two stage profile drawing process for producing heavy duty guide rail was design by using the program. In addition FE analysis and profile drawing experiment were performed. As a result, the program can be used in order to design profile drawing process design.