• Title/Summary/Keyword: Mechanical Control Valve

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A Study on the Development of Mathematical Model of Three-stage Flow Control Valve

  • Khan, Haroon Ahmad;Kang, Chang Nam;Yun, So Nam
    • Journal of Drive and Control
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    • v.15 no.2
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    • pp.38-45
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    • 2018
  • In this study, the theory of fluid mechanics and dynamics is used to build a mathematical model for a three-stage flow control valve. The significance of the study is that the mathematical model can easily be used to study the effect of different design parameters on the performance of the valve. The geometry of the valve and the properties of the fluid were used in this study to determine the variation in the performance of the valve when varying the magnetic force on the pilot spool. While a linearization technique is not used to solve the developed model, the solution of the mathematical model is found in the time domain by simulation of the equations using a software package. The results indicate that if the developed mathematical model is solved for the different values of magnetic force, the valve behaves linearly; the valve is thus called the proportional flow control valve.

Cam Profile Design for Impulsive Noise Reduction of Automotive Engine Valve Train (자동차 엔진 밸브트레인의 타음감소를 위한 캠 형상 설계)

  • An, Ki-Yong;Kim, Do-Joong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.139-148
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    • 2006
  • Valve train is one of the important noise sources in idling engines. Valve train noise comes mostly from two different impacts. One is the impact between cam and tappet at the beginning of the valve open period, which is an important source of impulsive noise of valve trains. The other is the impact between valve and valve seat at the closing of the valve open period. In case of mechanical lash adjusters, it is very difficult to control the initial impact. In this paper, we designed various types of cam profiles, especially in the opening ramp design, and investigated the effect of cam profiles on the magnitude of the initial impact. The effects that some cam design parameters have on the impulsive noise are also observed.

A Study on Development of High Flow Solenoid Valves (대유량 솔레노이드 밸브 개발에 관한 연구)

  • Jeong, C.S.;Yang, S.Y.
    • Journal of Drive and Control
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    • v.10 no.1
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    • pp.7-13
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    • 2013
  • Port size 80mm or above large-flow type solenoid valves are extensively used in dust collector and power plants. These multi-stage solenoid valve have few problem. first, multi-solenoid valves are almost depend on imports and there are weak in the brine environment and the low energy efficiency. Because these problem, increased the necessity of research on the development of large flow and high pressure type solenoid valves. In this study, describe the design method of multi-stage solenoid test bench and confirm the influence valve performance on several parameter such as diaphragm orifice diameter. At first, each part has modeled by AMESim simulation tool and combining them. This AMESim virtual multi-stage solenoid valve found influence valve performance on the valve parameter. Finally developed the multi-stage solenoid valve and verified that performance on experimental result.

A Study on Relationship of Flow coefficient and Valve Type for Design of Butterfly Valve (Butterfly Valve 설계를 위한 Valve Type과 유량 계수의 관계에 대한 연구)

  • Oh, Seung-Hwan;Lee, Young-Hun;Kang, Hyeung-Geol;Song, Xue-Guan;Kang, Jung-Ho;Park, Young-Chul
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.1
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    • pp.373-377
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    • 2006
  • The valve is used on control of flow and hydraulic in a ship. Flow coefficient of valve importance in the design of valve. In this paper, three-dimensional computer simulations by commercial code CFX were conducted to observe the value type and to measure valve flow coefficient when valve with various angles and uniform incoming velocity were used in a piping system. By contrast, a group of experimental data is used to compare with the data obtained by CFX simulation to investigate the validity of numerical method.

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Pressure Control Characteristics of a 2-Way Solenoid Valve Driven by PWM Signal (2방향 전자밸브의 PWM 신호에 의한 압력제어 특성)

  • Jeong, Heon-Sul;Kim, Hyoung-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1565-1576
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    • 2002
  • By way of driving a 2-way on/off solenoid hydraulic valve with a pulse width modulation (PWM) signal, control of the pressure in a certain volume is frequently used in various applications. However, the pressure built-up according to the duty ratio and carrier frequency of the PWM signal is not so well understood. In order to clarify the characteristics of 2-way valve hydraulic pressure control systems, in this paper two formula fur the mean and ripple of the load pressure were derived through theoretical analysis. And the accuracy of the derived formula were verified by comparison with the experimental test result. Generally 2-way valve systems are constructed as a bleed-off circuit, while 3-way valves are used as a control element in a meter-in circuit pressure control system. In a bleed-off circuit, the system supply pressure from a hydraulic power pack does not remain constant, but changes according to their external load. In turn, the relief valve in the hydraulic power pack reacts accordingly showing complicated dynamic behavior, which makes an analytical study difficult. In order to resolve the problem, simple but accurate empirical dynamic models fer a bleed-off system were used in the course of formula derivation. As the result, selection criteria for two major control parameters of the driving signal is established and the basic strategy to suppress the unnecessary pressure fluctuation can be provided for a hydraulic pressure control system using a 2-way on/off solenoid valve.

Control Improvement of Control Loop with Deadband Control Valve (데드밴드 제어밸브를 가진 제어루프의 제어 개선)

  • Lee, Kwang-Dae;Oh, Eung-Se;Yang, Seung-Ok
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.318-320
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    • 2006
  • A control valve with deadband characteristics influences on the control dynamics. A control loop with deadband component shows cyclic control results and causes the wears of mechanical parts. A valve on the important process that require nonstop operation cannot be improved during operation. In case of control loops with deadband dynamics, the optimal control parameters based on the performance only are not sure of the good operation in point of protecting the control component. To improve the control performance and control oscillation, the control parameters should be changed to meet both control qualify and protection of control components.

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A Study on Energy Saving Algorithm of Electro-Pneumatic Regulator with Modified PWM Driven Method

  • Kim, Hyoung-Seok;Ahn, Kyoung-Kwan;Lee, Byung-Ryong;Yun, So-Nam
    • Journal of Mechanical Science and Technology
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    • v.20 no.9
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    • pp.1339-1345
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    • 2006
  • The development of an accurate and energy saving electro-pneumatic regulator that may be applied to a variety of practical pressure control applications is described in this paper. A novel modified pulse width modulation (MPWM) valve pulsing algorithm allows the electro-pneumatic regulator to become energy saving system. A comparison between the system response of conventional PWM algorithm and that of the modified PWM (MPWM) algorithm shows that the control performance is almost the same, but energy saving is greatly improved by adopting this new MPWM algorithm. The effectiveness of the proposed control algorithm is demonstrated through experiments with various reference trajectories.

Control of Inline Co-Axil Valve using Servo Motor (서보모터를 이용한 Inline Co-axil 밸브 제어)

  • Lee, Joong-Youp;Jung, Tae-Kyu;Lee, Soo-Yong
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1115-1119
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    • 2007
  • Five control methods (Speed Control, PID Gain Scheduling, Loop Time Control, Simple PID, Switching Control) have been applied to the control of an Inline Co-axial valve by the simulation of AMESim. The simulation results have shown that the speed control method is the most stable and the fastest way to reach to the set point in the simulation of the flow control. Moreover, It has been found that the five control methods have the almost same characteristics in the power consumption, the counter electromotive force, and the motor angular velocity. According to the analysis results, the fast and stable control characteristics of the speed control method is the most suitable for the flow control using a inline co-axial valve with a DC(BLCD) motor.

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A study on the Characteristics of In-Cylinder Intake Flow in Spark Ignition Engine Using the PIV

  • Lee Suk-Young;Jeong Ku-Seob;Jeon Chung-Hwan;Chang Young-June
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.704-715
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    • 2005
  • In this study, to investigate in-cylinder tumble or swirl intake flow of a gasoline engine, the flow characteristics were examined with opening control valve (OCV) and several swirl control valves (SCV) which intensify intake flow through steady flow experiment, and also turbulent characteristics of in-cylinder flow field were investigated by 2-frame cross-correlation particle image velocimetry (PIV) method. In the investigation of intake turbulent characteristics using PIV method, the different flow characteristics were showed according to OCV or SCV figures. The OCV or SCV installed engine had higher vorticity and turbulent kinetic energy than a baseline engine, especially around the wall and lower part of the cylinder. Above all, SCV B type was superior to the others. About energy dissipation and reynolds shear stress distribution, a baseline engine had larger loss than OCV or SCV installed one because flow impinged on the cylinder wall. It should be concluded, from what has been said above, as swirl component was added to existing tumble flow adequately, it was confirmed that turbulent intensity was enlarged, flow energy was conserved effectively through the experiment. In other words, there is a suggestion that flow characteristics as these affected to in-cylinder combustion positively.

The characteristics in flow type of helical trim to unclear valve (원자력 밸브용 헬리컬트림의 유동 타입에 따른 특성)

  • Lee, Deok-Gu;Kim, Young-Bum;Yoon, In-Sik;Hwang, Ji-Hyuck;Kwon, Gap-Ju
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3074-3079
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    • 2007
  • The conventional control valves have been used at the locations occurring high differential pressure and high temperature which causes cavitation, flashing, severe vibration due to abrupt flow change, and sudden pressure drop. Previous studies concerning control valves focused to prevent damage of valve trim due to the internal leak and low flow rate. The newly designed helical trim of control valve has been installed at the location of high pressure change and high temperature in a power plant, and operated for evaluation. It is confirmed that the new control valve developed in this study generates flow characteristics in comparison with previous helical trim of control valves.

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