• Title/Summary/Keyword: Mechanical Clearance

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Analysis of Tube Compression with a Mandrel by Electromagnetic Forming (맨드릴을 사용한 전자기 축관성형의 해석)

  • 정상철;최길봉;신효철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.371-379
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    • 1993
  • The wrinkling in the electromagnetic tube compression with a mandrel is remarkably smaller than that of the process without it. To analyze this phenomenon, the critical forming parameters such as the ratio of the clearance to the shell radius, the ratio of the thickness to the shell radius, and the ratio of the applied pressure to the standard pressure are introduced tp consider the effect of the mandrel, in addition to those of the thickness of shell and applied loads. The amplification ratio is also used to observe the magnitude of amplification. The results obtained by 2-D finite element method show that the initial imperfection embedded in the radius of cylindrical shell is the dominant factor to determine the final shape of the tube compression, and that the amplification ratio tends to have smaller values with the smaller clearance ratio and also with the larger thickness and pressure ratios.

Design of coil spring to reduce influence of multiple clearances in planar four bar mechanism (이차원 4링크 기구의 다중 간극들의 영향을 줄이기 위한 코일 스프링의 설계)

  • 강동중;이학수;윤용산
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1446-1454
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    • 1990
  • A systematic method of design modification to reduce the influence of impact from multiple clearances in a planar four bar mechanism is developed. For this purpose, an optimization method is used with the objective function which is the linear sum of the Earles and Wu criteria for every joints with clearances. One coil spring is attached to a joint of limited range of revolution to reduce the undesirable dynamic effects due to clearances at joints. The stiffness of the coil spring and its pre-loading angle are chosen as design variables. A numerical example is taken for a four bar mechanism. The initial and modified mechanisms are compared using a clearance mechanism analysis technic to see the difference in dynamic effects due to contact loss. It is found that the modified mechanism produces much more smooth joint contact forces than the original design.

Prediction of Noise and Vibration Characteristics of Externally Pressurized Air Journal Bearings with a Circular Slot Restrictor (원형 슬롯 레스트릭터를 갖는 외부 가압 공기 저널 베어링의 소음 및 진동 특성 예측)

  • Rho, Byoung-Hoo;Park, Jung-Koo;Kim, Kyung-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.1028-1033
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    • 2003
  • The purpose of this paper is to investigate the noise and vibration characteristics of externally pressurized air journal bearings with a circular slot restrictor. To do this, the nonlinear transient analysis including rotor imbalance was performed for a rotor-bearing system. The effects of radial clearance and the length of the bearing and mass eccentricity of the rotor on the noise and vibration characteristics of the bearing are also examined. The results show that the noise and vibration of the rotor-bearing system first increase up to critical speed of the system, and then decrease up to instability threshold speed of the system as the rotational speed of the rotor increases, and the noise of the bearing is markedly influenced by the mass eccentricity of the rotor and the radial clearance and the length of the bearing.

Application of Weight Function Method to the Mixed-Mode Stress Intensity Factor Analysis of Cracks in Bolted Joints (볼트 체결부 균열의 혼합모드 응력확대계수 해석에 대한 가중함수법의 적용)

  • Heo, Sung-Pil;Yang, Won-Ho;Chung, Ki-Hyun;Cho, Myoung-Rae;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.212-217
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    • 2000
  • The reliable determination of the stress intensity factors for cracks in bolted Joints is needed to evaluate the safety and fatigue life of them widely used in mechanical components. The weight function method is an efficient technique to calculate the stress intensity factors for various loading conditions using the stresses of an uncracked model. In this paper the mixed-mode stress intensity factors for cracks in bolted joints are obtained by weight function method, in which the coefficients of weight function are determined by finite element analyses far reference loadings. The effects of the magnitude of clearance and factional coefficient on the stress intensity factors are investigated.

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Numerical Study on Heat Transfer Characteristics in Impinging Air Jet System (충돌분류시스템의 열전달 특성에 관한 수치적 연구)

  • Kum, Sung-Min;Kim, Dong-Choon
    • Journal of the Korean Solar Energy Society
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    • v.23 no.4
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    • pp.55-61
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    • 2003
  • Heat transfer characteristics for an air jet vertically impinging on a flat plate with a set of hybrid rods was investigated numerically using the RNG k-$\varepsilon$turbulent model. A commercial finite-volume code FLUENT is used. The rods had cross sections of half circular and rectangular shapes. The heating surface was heated with a constant heat flux value of $1020W/m^2$. Parameters investigated were the jet Reynolds number, nozzle -to-plate spacing, the rod pitch and rod-to-plate clearance. The local and average Nusselt number were found to be dependent on the rod pitch and the clearance because installing rods disturbed the flow. Higher convective heat transfer rate occurred in the whole plate as well as in the wall jet region.

Simulation on Performance Characteristics of a Tip-Seal Type Scroll Compressor (팁실형 스크롤 압축기의 성능 특성에 관한 해석적 연구)

  • Youn, Young;Kim, Yong-Chan;Min, Man-Ki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.12
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    • pp.1306-1318
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    • 2001
  • This paper presents leakage and performance characteristics of a tip-seal type scroll compressor, The performance of a scroll compressor is strongly dependent on the leak age across the compression pockets. However, literature for leakage characteristics of the tip seal type scroll compressor is very limited due to complex sealing mechanism. In the present study, a simulation study was executed to investigate the tip-seal type scroll compressor by considering leakages passing through flank and tip clearance. As a result, the leakage phenomena of the tip seal type scroll compressor as a function of discharge pressure, tip clearance, dimension of the tip seal were analyzed. Effects of leakage on the performance of the compressor were also clarified.

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Effect of Temperature and Water Assumtion on Strength of Spot Welded Zine Steel Plates (점용접 아연도금판의 강도특성에 대한 온도 및 침수의 영향)

  • Seo, Do-Won;Yoon, Ho-Chel;Choi, Jun-Yong;Lim, Jae-Kyoo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.358-363
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    • 2003
  • Spot welded structure is operated in diverse situation because of temperature, humidity and precipitation. In addition factors of environmental pollution such as acid rain, that courses corrosion, have the tendency to increase, But spot welded structure strength is affected by dampness and environment temperatures. Therefore, it is important to evaluate effect of temperature of spot welded part, In this study, the strength distribution of spot welded plates is evaluated about the environmental temperature of zine coated steel plates and test is conducted with welded part immersed in distilled and synthetic sea water. Specimens are immersed into water for 10, 100, 500 and 1000hours to evaluate the effects of water immersion time on tensile-shear strength under the conditions of -40, 0, 20 and $50^{\circ}C$. Strength is evaluated by tensile-shear test. The conditions of spot welding are 240kgf electrode force, 10KA welding current with 0 and 5mm clearance. From this study, spot welded specimens with clearance have lower tensile-shear strength in the distilled water or synthetic sea water comparing with spot welded specimens without clearance. And they have lower tensile-shear strength under $-40^{\circ}C$ and over $50^{\circ}C$.

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A Study on The Burr Formation in Sheet Metal Shearing (박판 전단시의 버 형성에 관한 연구)

  • Shin, Yong-Seung;Kim, Byeong-Hee;Kim, Heon-Young;Oh, Soo-Ik
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.9
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    • pp.166-171
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    • 2002
  • The objective of this paper is to investigate the effect of clearance and the configuration of die system on burr formation by FEM analysis and experimental tests. Compared with casting, forging and machining, shearing has been known, especially in heavy or mass-production industries, as a very economical and fast way to obtain the desired shape Recently, the shearing process becomes widely used in the small and light electronic component manufacturing industries. When shearing a part of sheet metal, the burr formed on the cutting edge is usually unavoidable. The burr would not only degrade the precision of products but also causes additional cost for the deburring process. In this paper, the influence of shearing parameters such as clearance and configurations of the lower pad (ejector) on burr formation is investigated by using the experimental and numerical approach. From the experimental results, it has been shown that the more narrow clearance gives the smaller burr height and the higher shearing forces. The removal of lower holder also makes the sheared surface integrity and the dimensional accuracy become worse. The FEM results (using DEFORM-2D) show good agreement with the experimental results.

Visualization method of Clearance Design of Gas Turbine using Commercial Finite Element Analysis program (상용 유한요소 해석 프로그램을 이용한 가스터빈 간극 설계의 가시화 방법)

  • Han, Do Won;Kim, Yeong Chun;Kim, Kyung Chun
    • Journal of the Korean Society of Visualization
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    • v.17 no.1
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    • pp.78-84
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    • 2019
  • A gas turbine is the main equipment of a power plant that generates electricity by high-speed rotation of the rotor in a high-temperature environment. In particular, in the case of medium to large-sized gas turbines, the rotor is composed of a plurality of stages, and each component is exposed to different physical environments. Especially, in the case of the tip clearance of the turbine, it is a very important factor in the performance of the design items and the operation of the stable turbine, and a design considering the physical behavior of all major parts should be done. In this study, we will discuss the process of visualizing the physical behavior of turbine operating conditions and the method of designing tip clearance for stable operation by using commercial finite element analysis program for gas turbine assembly model and single product.