• Title/Summary/Keyword: Mean Contact Force

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Mean Cutting Force Prediction in Ball-End Milling of Slanted Surface Using Force Map (볼엔드밀 경사면 가공에서 절삭력 맵을 이용한 평균절삭력 예측)

  • 김규만;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.212-219
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    • 1998
  • During machining of dies and molds with sculptured surfaces. the cutter contact area changes continuously and results in cutting force variation. In order to implement cutting force prediction model into a CAM system, an effective and fast method is necessary. In this paper. a new method is proposed to predict mean cutting force. The cutter contact area in the spherical part of the cutter is obtained using Z-map, and expressed by the grids on the cutter plane orthogonal to the cutter axis. New empirical cutting parameters were defined to describe the cutting force in the spherical part of cutter. Before the mean cutting force calculation, the cutting force density in each grid is calculated and saved to force map on the cutter plane. The mean cutting force in an arbitrary cutter contact area can be easily calculated by summing up the cutting force density of the engaged grid of the force map. The proposed method was verifed through the slotting and slanted surface machining with various inclination angles. It was shown that the mean force can be calculated fast and effectively through the proposed method for any geometry including sculptured surfaces with cusp marks and holes.

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A Verification of the Contact Dynamics of the Current Collection System on a Test Run (실차실험에 의한 집전계의 접촉 동특성 규명)

  • Kim, Jung-Soo
    • Journal of the Korean Society for Railway
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    • v.10 no.4
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    • pp.414-419
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    • 2007
  • The contact characteristics of the current collection system are investigated by analyzing data collected during a test run of the Korean high speed rail vehicle. For the analysis, the signals from accelerometers and load cells attached to the various parts of the pantograph are analyzed in both the time and frequency domains. In the frequency domain, the pantograph response consists of low frequency components related to the rigid-body motion of the panhead assembly and high frequency components due to the structural vibration modes of the pantograph. The analysis shows that the inclusion of the high frequency structural vibration modes of the pantograph in the contact force calculation has a negligible effect on the predicted mean value of the contact force but significantly affects the magnitude of its fluctuations. This finding implies that numerical simulations using lumped element models of the pantograph may accurately predict the mean contact force but is limited in its capacity for predicting the fluctuation about the mean. Since the ratio of the fluctuation to the mean in the contact force increases with increased train speed, the limitation of the predictions based on numerical simulation results becomes more pronounced at higher train speed.

Relationship between the Impact Peak Force and Lower Extremity Kinematics during Treadmill Running

  • Ryu, Ji-Seon;Park, Sang-Kyoon
    • Korean Journal of Applied Biomechanics
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    • v.28 no.3
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    • pp.159-164
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    • 2018
  • Objective: The aims of this study were to determine the impact peak force and kinematic variables in running speed and investigate the relationship between them. Method: Thirty-nine male heel strike runners ($mean\;age=21.7{\pm}1.6y$, $mean\;mass=72.5{\pm}8.7kg$, $mean\;height=176.6{\pm}6.1cm$) were recruited in this investigation. The impact peak forces during treadmill running were assessed, and the kinematic variables were computed using three-dimensional data collected using eight infrared cameras (Oqus 300, Qualisys, Sweden). One-way analysis of variance ANOVAwas used to investigate the influence of the running speed on the parameters, and Pearson's partial correlation was used to investigate the relationship between the impact peak force and kinematic variables. Results: The running speed affected the impact peak force, stride length, stride frequency, and kinematic variables during the stride phase and the foot angle at heel contact; however, it did not affect the ankle and knee joint angles in the sagittal plane at heel contact. No significant correlation was noted between the impact peak force and kinematic variables in constantrunning speed. Conclusion: Increasing ankle and knee joint angles at heel contact may not be related to the mechanism behind reducing the impact peak force during treadmill running at constant speed.

Calculation of the Contact Resistance by Contact Surface (접점표면의 형상에 따른 접촉저항 계산)

  • Oh Yeon-ho;song Ki-dong;Kim Chin-ki;Kim Kwi-sik
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.1109-1111
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    • 2004
  • This paper deals with the calculation of contact resistance depending on the applied force by modeling surface roughness. The true contact surface area is made up of many asperities of varying heights which is close to Gaussian distribution. The mean square deviation and the mean value of the Gaussian distributed asperity heights were determined in this paper. The elastic deformation of the surface asperities according to the increasing of applied force were considered. The contact resistance was also calculated by using the Greenwood analysis.

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The Effects of Surface Energy and Roughness on Adhesion Force (표면에너지와 거칠기가 응착력에 미치는 영향)

  • Rha, Jong-Joo;Kwon, Sik-Cheol;Jeong, Yong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.11 s.254
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    • pp.1335-1347
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    • 2006
  • Surface energies calculated from measured contact angles between several solutions and test samples, such as Si wafer, $Al_2O_3$, $SiO_2$, PTFE(Polytertrafluoroethylene), and DLC(Diamond Like Carbon) films, based on geometric mean method and Lewis acid base method. In order to relate roughness to adhesion force, surface roughness of test samples were scanned large area and small by AFM(Atomic Force Microscopy). Roughness was representative of test samples in large scan area and comparable with AFM tip radius in small scan area. Adhesion forces between AFM tip and test samples were matched well with order of roughness rather then surface energy. When AFM tips having different radius were used to measure adhesion force on DLCI film, sharper AFM tip was, smaller adhesion force was measured. Therefore contact area was more important factor to determine adhesion force.

Comparative Analysis of Two Pedobarography Systems (두 족저압 측정장비의 비교 분석)

  • Ho Won Kang;Soomin Pyeun;Dae-Yoo Kim;Yun Jae Cho;Min Gyu Kyung;Dong Yeon Lee
    • Journal of Korean Foot and Ankle Society
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    • v.28 no.1
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    • pp.21-26
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    • 2024
  • Purpose: Foot pressure measurement devices are used widely in clinical settings for plantar pressure assessments. Despite the availability of various devices, studies evaluating the inter-device reliability are limited. This study compared plantar pressure measurements obtained from HR Mat (Tekscan Inc.) and EMED-n50 (Novel GmbH). Materials and Methods: The study involved 38 healthy male volunteers. The participants were categorized into two groups based on the Meary's angle in standing foot lateral radiographs: those with normal feet (angles ranging from -4° to 4°) and those with mild flatfeet (angles from -8° to -15°). The static and dynamic plantar pressures of the participants were measured using HR Mat and EMED-n50. The reliability of the contact area and mean force was assessed using the interclass correlation coefficient (ICC). Furthermore, the differences in measurements between the two devices were examined, considering the presence of mild flatfoot. Results: The ICC values for the contact area and mean force ranged from 0.703 to 0.947, indicating good-to-excellent reliability across all areas. EMED-n50 tended to record higher contact areas than HR Mat. The mean force was significantly higher in the forefoot region when measured with EMED-n50, whereas, in the hindfoot region, this difference was observed only during static measurements with HR Mat. Participants with mild flatfeet exhibited significantly higher contact areas in the midfoot region for both devices, with no consistent differences in the other parameters. Conclusion: The contact area and mean force measurements of the HR Mat and EMED-n50 showed high reliability. On the other hand, EMED-n50 tended to record higher contact areas than HR Mat. In cases of mild flatfoot, an increase in contact area within the midfoot region was observed, but no consistent impact on the differences between the two devices was evident.

A Test Study on Interface Dynamics of Current Collection System in High Speed Trains

  • Kim, Jung-Soo;Han, Jae-Hyun
    • International Journal of Railway
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    • v.4 no.2
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    • pp.34-41
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    • 2011
  • Using a test run data, the dynamics of the interface between the catenary and pantograph constituting the current collection system in high-speed trains are investigated. The test run signals are analyzed to determine the dynamic parameters critical to the current collection performance. There are found to be frequency components of the pantograph motion that are dependent on train speed as well as components that are stationary such as the resonant mode of the panhead suspension in the pantograph. From contact force measurement using load cell, the mean contact force was found to be stable while the fluctuating component was found to be dependent on the range of the frequency of the pantograph motion taken into account. The finding implies that numerical investigations reported in the literature that are based on lumped element models of the catenary and/or pantograph provide accurate predictions on the mean value but are of limited use in estimating fluctuation of the contact force. It is concluded that simulation studies based on lumped-element models which do not incorporate panhead structural vibration modes is inaccurate at high train speeds.

Stress Analysis of Epitrochoidal Gerotor for Hydraulic Motor (유압 모터용 에피트로코이드 제로터의 응력해석)

  • Kim, Du-In;Choe, Dong-Hun;An, Hyo-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.963-971
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    • 2000
  • Gerotor is a planar mechanism consisting of a rotor and lobes which form a closed space, namely a chamber. As active contact points between a rotor and lobes are subjected to very high contact stresses, wear in one or both of the rotor and lobe cannot be avoided. Therefore, in the design of Gerotor used in hydraulic motors a compromise between high torque output and contact stress is of great importance and a thorough analysis of design parameters should be conducted to achieve this compromise. In this study, a contact point is modelled as a linear spring in consideration of equivalent curvature to analyze the contact stress. As the contact stress calculation in this problem is a statically indeterminate type, a numerical iterative scheme has been adopted to obtain the solution. To fully understand the influence of design parameters on the contact stress, the relationship between pressure force, equivalent curvature, contact force and contact stress are analyzed. It is shown that the equivalent curvature of the contact point is a dominant factor that affects the maximum contact stress.

Analysis of Effect of Pantograph Cover on the Current Collection Quality of High Speed Train using Real Train Experiment (실차시험을 통한 팬터그래프 커버가 고속열차의 집전성능에 미치는 영향에 대한 분석)

  • Oh, Hyuck Keun;Kim, Seogwon;Cho, Yong-hyun;Kwak, Minho;Kwon, Sam Young
    • Journal of the Korean Society for Railway
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    • v.19 no.4
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    • pp.409-416
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    • 2016
  • The contact force characteristic between the pantograph and the catenary wire represents the current collection quality of trains; it should be precisely controlled under international standard. Recently, a noise reduction cover has been installed around the pantograph of high speed trains. However, little study on the contact force by the pantograph cover has been conducted. In this study, the impact on the current collection performance of the pantograph cover was analyzed by dynamic contact force measurement using a next generation high speed train (HEMU-430X). As a result, it was confirmed that the attachment of a pantograph cover could lower the mean contact force by approximately 50N at 300km/h. In addition, the pure difference of the average contact force by the presence of pantograph cover, except for the static pressure, was measured and found to be up to 110N at 300km/h. It was also found that the standard deviation of the contact force of 3~5N could be changed by use of a pantograph cover.

A Study on the Evaluation of Dynamic Characteristics of the Pantograph for the Korean High-Speed Train through 350km/h Trial Running Test (350km/h 본선 주행시험을 통한 한국형 고속열차 판토그라프의 접촉력 특성 평가 연구)

  • Lee Hi-Sung;Mok Jin-Yong
    • Journal of the Korean Society for Railway
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    • v.8 no.4
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    • pp.342-347
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    • 2005
  • The Korean High-Speed Train(HSR 350x) had been developed by through 'G7-R&D project' in 1996-2002, and has been testing and evaluating it's reliability on the high-speed line until now. A number of core equipments designed and developed by using domestic technologies were boarded on the HSR 350x. In order to verify the performance of HSR 350x and core equipments such as traction system, brake system and pantograph, sophisticated testing and evaluating procedures should be considered and applied. In this paper, the tested and analysed results about the dynamic characteristics of HSR 350x pantograph are introduced in a view point of the mean contact force and it's variation trend, criterion of current collection, and up-lifting of contact wire when the MSR 350x running up to 350 km/h. Through the test and evaluation, we verified that HSR 350x pantograph had an excellent current collection performance and good dynamic characteristics as it had been designed.