• Title/Summary/Keyword: Maximum Metal Removal Rate

Search Result 25, Processing Time 0.03 seconds

A study on Rough machining path generation of sculptured surface by bisection method (이분법에 의한 자유곡면 황삭가공 경로산출에 관한 연구)

  • 신동혁;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.04b
    • /
    • pp.157-163
    • /
    • 1995
  • This paper presents an algorithm to deternine the tool path height for rough machining of sculptured surface. To minimize rough machining of sculptured surface, it is necessary to determine the tool path heights of contour planes. the proposed algorithm searches for the height at which maximum metal removal rate is obtained. This bisection method is accomplished until all shoulder heights are within roughing tolerance. The machining experiment demonstrates the superiority of the algorithm presented in this thesis.

  • PDF

Influence on Metal Removal Rate by Material and Size Difference of the Electrode (전극의 재료와 크기가 방전가공량에 미치는 영향)

  • 김희중
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.22 no.6
    • /
    • pp.809-815
    • /
    • 1998
  • This study has been performed to investigate MRR(metal removal rate) surface roughness with various pulse-on duration using the copper and graphite electrode according to the electrode size on the heat treated STD 11 which is extensively used for metallic molding steel in the EDM. The results obtained are as follow ;a)MRR increases a lot when pulse-on duration is 100 $\mu{s}$ or less but MRR has little difference with pulse-on duration of 100 $\mu{s}$ or more b) According to the increase of Pulse-on duration the large the electrode size the more MRR c) Safe discharge is needed to make maximum of MRR and the metallic organization must be complicated for discharge induction. d) Actual machining time is longer than theoretical machining time at the short pulse-on duration because of skin effect of current. e) Graphite electrode needs the larger electric discharge energy than copper electrode to remove remained chips completely.

  • PDF

Equilibrium and kinetic studies on the adsorption of copper onto carica papaya leaf powder

  • Varma V., Geetha;Misra, Anil Kumar
    • Membrane and Water Treatment
    • /
    • v.7 no.5
    • /
    • pp.403-416
    • /
    • 2016
  • The possibility of using carica papaya leaf powder for removal of copper from wastewater as a low cost adsorbent was explored. Different parameters that affect the adsorption process like initial concentration of metal ion, time of contact, adsorbent quantity and pH were evaluated and the outcome of the study was tested using adsorption isotherm models. A maximum of 90%-94.1% copper removal was possible from wastewater having low concentration of the metal using papaya leaf powder under optimum conditions by conducting experimental studies. The biosorption of copper ion was influenced by pH and outcome of experimental results indicate the optimum pH as 7.0 for maximum copper removal. Copper distribution between the solid and liquid phases in batch studies was described by isotherms like Langmuir adsorption and Freundlich models. The adsorption process was better represented by the Freundlich isotherm model. The maximum adsorption capacity of copper was measured to be 24.51 mg/g through the Langmuir model. Pseudo-second order rate equation was better suited for the adsorption process. A dynamic mode study was also conducted to analyse the ability of papaya leaf powder to remove copper (II) ions from aqueous solution and the breakthrough curve was described by an S profile. Present study revealed that papaya leaf powder can be used for the removal of copper from the wastewater and low cost water treatment techniques can be developed using this adsorbent.

Die Sinking Electrical Discharge Machining of SiC/AI Metal Matix Composite (탄화규소/알루미늄 금속계 복합재료의 형상방전가공)

  • 왕덕현
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.7 no.1
    • /
    • pp.34-40
    • /
    • 1998
  • Conductive metal matrix composite(MMC) material of 30% silicon carbide particulated based on aluminum matrix was machined by die sinking electrical discharge machining(EDM) process according to different current and duty factor for reverse polarity of electrode. Material removal rate(MRR) was examined by process under various operation conditions. The surface morphology was evaluated by surface roughness parameter and scanning electron microscopy(SEM) research. The MRR was suddenly increased over 11 ampere of current, and it was slightly changed over 0.3 of duty factor. The maximum surface roughness of EDMed surface was affected by the duty factor. The SEM photograghs of EDMed surface showed wide recast distribution region of melting materials as increased of current and duty factor.

  • PDF

Development of Multi-functional Ceramics for Removal of Heavy Metals in Acid Wastewater using Industrial By-product (산업부산물을 활용한 산성폐수 내 중금속 제거용 다기능성 세라믹 소재의 개발)

  • Kim, Dong-Hee;Yim, Soo-Bin
    • Journal of Korean Society on Water Environment
    • /
    • v.28 no.2
    • /
    • pp.277-284
    • /
    • 2012
  • This study developed a new ceramics in which natural zeolite was mixed and calcined with industrial by-product such as converter slag, red mud, and fly ash and evaluated the feasibility of the ceramics for removal of heavy metals in acid wastewater. The removal rate of heavy metal by ceramics increased in the order of ZS (zeolite and slag) > ZR (zeolite and red mud) > ZF (zeolite and fly ash) ceramics. The alkalinity increment and coherence of ceramics were increased in the order of ZS > ZR > ZF ceramics. The mixing ratio of natural zeolite to industrial by-product for maximum removal efficiency of heavy metal was 1:1 for ZS ceramics and 1:3 for ZR and ZF ceramics. The order of removal efficiency of heavy metal was observed to be ZS > ZR > ZF ceramics under the mixing ratio of 1:1 for ZS ceramics and 1:3 for ZR and ZF ceramics. The removal efficiency of heavy metal by ZS ceramics with 1:1 mixing ratio was Al 100%, Cd 54.6%, Cr 99.9%, Cu 98.7%, Fe 99.9%, Mn 42.2%, Ni 59.9%, Pb 99.8%, Zn 87.6%, respectively. In addition, the removal capacity of heavy metal by ZS ceramics was observed to be Al 2.01 mM/g, Cd 0.27 mM/g, Cr 1.02 mM/g, Cu 0.83 mM/g, Fe 0.95 mM/g, Mn 0.41 mM/g, Ni 0.55 mM/g, Pb 0.25 mM/g, Zn 0.70 mM/g, respectively. The comparative evaluation in the light of removal capacity, alkalinity increment, and coherence of ceramics showed the ZS ceramics had higher feasibility as a media than others for removal of heavy metals in acid wastewater.

Development and Characterization of Ru CMP Slurry (Ru CMP Slurry의 개발 및 특성평가)

  • Kim, In-Kwon;Kwon, Tae-Young;Park, Jin-Goo;Park, Hyung-Soon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2006.11a
    • /
    • pp.57-58
    • /
    • 2006
  • In MIM (metal insulator metal) capacitor, Ru (ruthenium) has been suggested as new bottom electrode due to its excellent electrical performance, a low leakage of current and compatibility to the high dielectric constant materials. In this case of Ru bottom electrode, CMP (chemical mechanical planarization) process was needed m order to planarize and isolate the bottom electrode. In this study, the effect of chemical A on polishing and etching behavior was investigated as functions of chemical A concentration, abrasive particle and pressure. Chemical A was used as oxidant and etchant. The thickness of passivation layer on the treated Ru surface increased with the increase of chemical A concentration. The etch rate and removal rate of Ru were increased by the addition of chemical A. The removal rate was highest m slurry of pH 9 with the addition of 0.1 M chemical A and 2 wt% alumina at 4 psi. The maximum removal rate is about 80 nm/min.

  • PDF

A Study on the Adsorption of Heavy Metals by Chitosan Obtained from Shrimp Shell (새우껍질로부터 얻어진 키토산을 이용한 중금속 흡착에 관한 연구)

  • Cha, Wool-Suk;Kim, Jong-Soo;Cho, Bae-Sick;Kim, Chong-Kyun
    • Applied Chemistry for Engineering
    • /
    • v.9 no.4
    • /
    • pp.504-508
    • /
    • 1998
  • Experimental investigation on the adsorption of heavy metal confounds as $Fe^{2+}$, $Cu^{2+}$, $Mn^{2+}$, $Zn^{2+}$, $Ni^{2+}$, $Pb^{2+}$, $Cd^{2+}$, $Cr^{6+}$ using chitosan was carried out. The adsorption of each component of heavy metal compounds was measured by Atomic Absorption apparatus. The range of optimum pH for the removal rates of heavy metal compounds was found pH 7.0~9.0. The maximum time for the removal rate of $Fe^{2+}$ was observed about 15 min. The maximum time for the removal raters of $Cu^{2+}$, $Mn^{2+}$, $Zn^{2+}$, $Ni^{2+}$, $Pb^{2+}$, $Cd^{2+}$, and $Cr^{6+}$ was observed about 25 min. The adsorption rates of heavy metal compounds by chitosan have been found in the order of $Fe^{2+}>Cu^{2+}>Mn^{2+}>Zn^{2+}>Ni^{2+}>Pb^{2+}>Cd^{2+}>Cr^{6+}$.

  • PDF

Applicability of Composite Beads, Spent Coffee Grounds/Chitosan, for the Adsorptive Removal of Pb(II) from Aqueous Solutions

  • Choi, Hee-Jeong
    • Applied Chemistry for Engineering
    • /
    • v.30 no.5
    • /
    • pp.536-545
    • /
    • 2019
  • An experiment was conducted to evaluate the adsorptive removal of Pb(II) from an aqueous solution using a mixture of spent coffee grounds and chitosan on beads (CC-beads). Various parameters affecting the adsorption process of Pb(II) using CC-beads were investigated. Based on the experimental data, the adsorption kinetics and adsorption isotherms were analyzed for their adsorption rate, maximum adsorption capacity, adsorption energy and adsorption strength. Moreover, the entropy, enthalpy and free energy were also calculated by thermodynamic analysis. According to the FT-IR analysis, a CC-bead has a very suitable structure for easy heavy metal adsorption. The process of adsorbing Pb(II) using CC-beads was suitable for pseudo-second order kinetic and Langmuir model, with a maximum adsorption capacity of 163.51 (mg/g). The adsorption of Pb(II) using CC-beads was closer to chemical adsorption than physical adsorption. In addition, the adsorption of Pb(II) on CC-beads was exothermic and spontaneous in nature. CC-beads are economical because they are inexpensive and also the waste can be recycled, which is very significant in terms of the continuous circulation of resources. Thus, CC-beads can compete with other adsorbents.

Effects of Heavy Metals on the Beware Treatment Process by Water Hyacinth (중금속이 수생히야신스(부레옥잠)를 이용한 하수처리 공정에 미치는 영향)

  • 정재욱;유홍일;유재근
    • Journal of environmental and Sanitary engineering
    • /
    • v.9 no.2
    • /
    • pp.110-119
    • /
    • 1994
  • The objective of the this study was to evaluate the effects of heavy metals on the sewage treatment process designed to remove organic material and nutrients using Water- hyacinth ( Eichhornia crassipes ). Batch experiments were carried out using domestic sewage spiked with different level of heavy metal mixtures ( Cd, Pb and Cu ). The specific growth rates of Water- hyacinth ranged from 0.0008 to 0.0015 1/day( operated at water temperatures of 22 ∼30$\circ $c ) and increased as the concentration of heavy metals decreased. The test result showed that the permissible maximum concentrations Cd, Pb and Cu for the growth of Water- hyacinth were 0.5, 1, and 6 mg/ℓ respectively. Under these maximum permissible heavy metal loads, removal rate of organic material, nitrogen and phosphorus were 85%,75% and 75% , respectively, during 40days of the test period.

  • PDF

The Synthetic Melanin Nanoparticles Having An Excellent Binding Capacity of Heavy Metal Ions

  • Kim, Da Jeong;Ju, Kuk-Youn;Lee, Jin-Kyu
    • Bulletin of the Korean Chemical Society
    • /
    • v.33 no.11
    • /
    • pp.3788-3792
    • /
    • 2012
  • Spherical-shape melanin nanoparticles with good water-dispersibility were successfully synthesized by a simple oxidation polymerization of 3,4-dihydroxy-phenylalanin (DOPA) with $KMnO_4$. Similar features to those known from natural and synthetic melanin polymers were observed from prepared melanin nanoparticles by FT-IR, UV-Vis., and ESR spectroscopic methods. Their binding ability with several heavy metal ions from aqueous solution was quantitatively investigated, and the maximum binding capacities with melanin nanoparticles to lead, copper, and cadmium ions were obtained as 2.45, 2.17 and 1.88 mmol/g, respectively, which are much larger values than those reported from natural and synthetic melanin polymers. The large binding capacity and fast binding rate of melanin nanoparticles to metal ions can make them an excellent candidate for the remediation of contaminated water.