• Title/Summary/Keyword: Maximum Equivalent Stress

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Finite Element Simulation of Surface Pitting due to Contact Fatigue (접촉피로에 의한 표면피팅의 유한요소 시뮬레이션)

  • Rhee, Hwan-Woo;Kim, Sung-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.80-88
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    • 2010
  • A simple computational model for modeling of subsurface crack growth under cyclic contact loading is presented. In this model, it is assumed that the initial fatigue crack will initiate in the region of the maximum equivalent stress at certain depth under the contacting surface. The position and magnitude of the maximum equivalent stress are determined by using the equivalent contact model, which is based on the Hertzian contact conditions with frictional forces. The virtual crack extension method is used for simulation of the fatigue crack growth from the initial crack up to the formation of the surface pit due to contact fatigue. The relationships between the stress intensity factor and crack length are then determined for various combinations of equivalent contact radii and loadings.

Dynamic Fracture Analysis at Strip with Composite Materials (복합재로 된 판재에서의 동적 파괴 해석)

  • Cho Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.3
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    • pp.265-270
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    • 2006
  • When the dynamic crack propagates along the boundary at the strip with composite materials and tears apart it, the equivalent stress and strain, and the traction stress are investigated near its boundary. There are the maximum equivalent stress and plastic strain at the very seperated part and the maximum displacement at the bent part of the end of strip. The traction stress becomes higher as the separation distance becomes more. Its maximum value becomes 75 MPa as this distance becomes 0.015 mm. As this distance becomes more than 0.015 mm, this stress becomes lower. As this distance becomes more than 0.13 mm, the value of this stress becomes 0 constantly. This study aims at doing the basic study to provide the data necessary for the precise analysis of fracture intensity, the safety design and the development of advanced materials.

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Stress Analysis of Automotive Tire at Contact on Road Surface (노면에 접촉된 자동차 타이어의 응력 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.40-45
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    • 2009
  • This study is analyzed by stress contour of automotive tire at contact on road surface. Maximum equivalent stress as 61200Pa is shown on the lower mid part in case of tire contacted on road surface. As the air pressure of tire increases, maximum total deformation as 5mm is shown on the side part of tire. It can be shown that the side part of tire is unstabilized. There is no load effect on tire at its upper and lower directions. When the moment applied on the side of tire is increased 1.4 times as its value, the value of maximum principal stress is increased 1.4 times. The stress at the tire is in proportion to the moment applied on the its side. The tire tends to incline toward its side by this moment.

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Simulation Analysis on Impact of Automotive Body (차체의 충돌에 관한 시뮬레이션 해석)

  • Cho, Jae-Ung;Min, Byoung-Sang;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.477-482
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    • 2009
  • This study analyzes the result with dynamic simulation about deformation according to time when a car impacts bollard. These results are shown as followings. The maximum deformation is shown at the lower part of front grass in case of the impact of front or passenger seat but this deformation is shown at the lower part of rear bumper in case of double impact. The maximum equivalent stress is shown at the upper part by the side grass of driver seat at the elapsed time of 0.00075 second after impact in case of the impact of front or passenger seat but this deformation is shown at the front bonnet at the elapsed time of 0.004 second after the additional impact in case of double impact. The maximum total deformation or equivalent stress is shown nearly same in case of the impact of front or passenger seat. But the value of this deformation or equivalent stress in case of the impact of front or passenger seat is shown with 2 times or more than 17% respectively as this value in case of double impact.

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Stress Analysis of Blanking Plate Applied by Press (프레스에 의한 블랭킹 판재의 응력 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.66-71
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    • 2008
  • The data of the deformation and the stress according to time are studied at upper model of press and lower model of the blanking plate applied by press with the width, length and height of 0.4 m and 0.6 m respectively. The press is pushing downward on the plate fixed at the lower floor. These data are compared and investigated through this study. By using these results, there is the maximum deformation at 4 corners in the lower plate model of aluminium alloy fixed at lower floor. This deformation incase of elapsed time of 0.6 second becomes 4 times as much as in case of elapsed time of 0.2 second. The quantity of deformation at the lower plate model becomes more than at the upper press model to the extent of 10%. At the lower plate model of aluminium alloy, there is the maximum Von-Mises equivalent stress at 4 corners and both sides of middle area on the lower plate model of aluminium alloy. This stress in case of elapsed time of 0.6 second becomes 6 times as much as in case of elapsed time of 0.2 second. The Von-Mises equivalent stress of lower plate model becomes 2 times as much as that of upper press mode.

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Study on Structural Safety Analysis of EGR Valve (EGR Valve의 구조 안전성 해석에 관한 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.528-534
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    • 2011
  • This study analyzes thermal stress and durability fatigue on the modelling of EGR valve. In case of 10% opening at its inlet, the minimum temperature gets cool as 3 times as inlet temperature. The maximum equivalent stress becomes lowest as the value of $2.6274{\times}109$ Pa and fatigue life becomes highest as 23.657 Cycle. But the minimum temperature gets cool as 2.2 times as inlet temperature in case of 50% opening at its inlet. The equivalent stress becomes higher and fatigue life becomes lower than in case of 10% opening. In case of 100% opening at its inlet, the minimum temperature gets cool as 0.2 times as inlet temperature. The equivalent stress becomes lower and fatigue life becomes higher than in case of 50% opening. Maximum equivalent stress and total deformation are shown at the closing of EGR valve by the pressure of inflow gas. The structural analysis result of this study can be effectively utilized with the design of EGR valve by investigating prevention and durability against its damage.

Stress Modeling for Cyclic Fatigue Life Prediction of Alumina Ceramics (알루미나 세라믹스의 반복 피로 수명 예측을 위한 응력 모델)

  • 이홍림;박성은;한봉석
    • Journal of the Korean Ceramic Society
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    • v.31 no.10
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    • pp.1141-1146
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    • 1994
  • Cyclic fatigue experiment was carried out to predict the life time of alumina ceramics. Four kinds of model were suggested to obtain the adequate representative static stress corresponding to the cyclic stress applied to the alumina specimens. Arithmetic mean stress model gives 21.81 of the crack growth exponent, integrated stress model gives 22.15, maximum stress model gives 24.57, and equivalent static stress model gives 24.43. It is considered that the equivalent static stress model is the most reasonable and gives the best adequate crack growth exponents value.

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Structural Analysis on the System of Differential Gear (차동 기어 장치에 관한 구조 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.3
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    • pp.279-284
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    • 2009
  • This study investigates the stress at gear by modelling differential gear and using FEM. When gear is driven under power, high equivalent stress of 1596.2MPa is occurred at the stationary shaft. Maximum equivalent stress of 1596.2MPa is also occurred at the bottom and root of tooth and its fatigue life becomes 12.4 as the shortest cycle. As much as it becomes away from the center of gear, the maximum deformation becomes occurred. As exact power is delivered with the precise design of gear, the loss of power energy can be decreased.

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Durability Study on Structural Strength due to the Shape of Excavator Wheel (굴삭기휠의 형상별 구조 강도에 대한 내구성 연구)

  • Cho, Jaeung;Han, Moonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.166-174
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    • 2013
  • This study investigates the strength durability on the results of structural and vibration analysis due to the shape of excavator wheel. As model 2 has the least stress by comparing three models with maximum equivalent stress, model 2 has most durability among three models at static analysis. Maximum equivalent stress is shown at the bottom part contacted with ground and this part on wheel is most affected by load in cases of all models. Safety factor can be decided with the value of 2.3 by considering the yield stress of this model. The range of maximum harmonic response frequencies becomes 6900 to 7000Hz. As model 2 has the least total deformation and equivalent stress at these critical frequencies, model 2 has the most durability at vibration analysis among three models. The structural and vibration analysis results in this study can be effectively utilized with the design of excavator wheel by investigating prevention and durability against its damage.

A study on the Thermal Stress Distribution for Wire Electrical Discharge by Finite Element Method (와이어 방전 가공 시 발생되는 열응력 분포에 관한 유한요소법적 고찰)

  • 반재삼;김승욱;김선진;조규재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.210-213
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    • 2002
  • The Purpose of this study is to know temperature and thermal stress distribution in specimens during processing of WEDM. If it is constant to the cutting speed and the thickness of material, it is very important to the effect of temperature and the thermal stress distribution after cutting processing. This paper show the analysis result of the distribution of temperature and the residual stress along the direction of thickness before processing of WEDM and after when the cooling temperature is$20^{\circ}C$. The maximum temperature of edge of specimens is $1600^{\circ}C$. It has little temperature gradient in the depth which is 5mm away from edge of specimens. Equivalent residual stress is result in 180.7 MPa at maximum temperature.

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