• Title/Summary/Keyword: Material-handling

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Design and manufacture of atomatic microwave leakage inspection system (전자 오븐의 누설 고주파 자동 검사 시스템 설계와 제작)

  • 이만형;송지복;이석희;정영철;안희태
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.492-496
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    • 1987
  • The testing philosophy and control schemes are investigated and applied to construct the Automatic Microwave Leakage Inspection System (AMLIS) . AMLIS is consists of three major parts such as Material Handling Mechanism, Fine Positioning Mechanism and Scanning Mechanism. The material Handling unit is designed to perform loading and unloading microwave oven onto the testing point by pneumatic cylinder and vacuum pump. The Fine positioning part includes X-Y-.THETA. table and distance sensing equipment. The scanning part is composed of five SCARA robots, which traverse X-Y-Z catesian coordinates respectively. The leakage testing probes are placed at the end of this each robot then the path and speed are both controlled via microprocessors. A performance test of this system combined with electric parts and software is done and the basic major function of system are accomplished.

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Order Picking Performance : Strategies, Issues, and Measures (오더피킹 성능 : 전략, 이슈, 측도)

  • Park, Byung-Chun
    • Journal of Korean Institute of Industrial Engineers
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    • v.37 no.4
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    • pp.271-278
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    • 2011
  • This paper is to review and organize performance strategies, issues, and measures for the efficient operation of order picking function. Order picking is the process of retrieving items from storage to meet a specific customer order, which is known to be the most labor-intensive and costly function among all the warehouse functions. This function is also important in that it has a critical impact on downstream customer service. For understanding the background of order picking and related performance issues, we will briefly introduce warehousing functions. Then we will introduce material handling within a warehouse and order picking strategies. Lastly, we will discuss about performance issues and measures in the domain of order picking operations. Productive and quality measures will be reviewed in more detail.

Scheduling for improving productivity of the automated manufacturing system

  • Choi, Jung-Sang;Jang, Gil-Sang
    • International Journal of Quality Innovation
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    • v.2 no.2
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    • pp.101-120
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    • 2001
  • In this paper jobshop scheduling problem was considered on automated manufacturing systems with the closed loop and unidirectional material handling system. The objective of this research is to develop and evaluate heuristic scheduling procedures to improve productivity by minimizing makespan. Especially travel time of material handling system as well as processing time was considered in the proposed algorithms, A new heuristic algorithms are proposed and illustrates the proposed algorithm. The heuristic algorithms are implemented for various cases. The results show that the proposed algorithms provide better solutions in productivity, frequency, job waiting time and the number of waiting jobs than the random scheduling algorithm.

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Layout Design Problem in Multi-bay Facility (다중 베이 제조시스템의 설비배치)

  • Lee, Moon-Su;Chae, Jun-Jae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.4
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    • pp.93-100
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    • 2009
  • This paper addresses the facility layout problem in multi-bay environments, where the bays are connected at one or both ends by an inter-bay material handling system. In most previous studies, the main concern is to allocate facilities or departments to the bays whose widths are fixed. In this research, we suggest the efficient models that provide the optimal layout solution under flexible bay width environments. We also suggest a mathematical model that provides the optimal solution using two-way facility allocation approach instead of one-way allocation technique. This paper also shows the approach of TABU search to the assignment and layout design of the departments. The results generated from TABU search are compared to the result from the mathematical model. Models are developed using mixed integer programming for various test problems and solved by CPLEX.

Material Handling System Improvement Analysis Applying Simulation Technique (시뮬레이션 기법(技法)을 이용한 물류(物流) 시스템 개선(改善)에 관한 연구(硏究))

  • Shin, Hyeon-Pio;Park, Sung-Yeon;Lee, Hwa-Ki
    • IE interfaces
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    • v.5 no.1
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    • pp.35-46
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    • 1992
  • This paper deals with analysis of material handling system efficiency of a heat-exchanger manufacturing line. This line is a typical flow shop type assembly line which consists of 10 steps of assembly stations. Each station have one or two workers who assemble and move components for the job, and no special transporters for component's movement. Therfore, all the workers are involoved in unnecessary moving activities which decrease overall production efficiencies of the line. To improve productivities, production outputs and worker's job performances for this assembly line, the several alternatives are considered such as installing new conveyor lines and automatic guided vehicle(AGV) system. Analyzing economic feasibilities and responses of the system alternatives, an experimental simulation model is built suing SIMAN Ver. 3. 5 simulation language with CINEMA package for animation of the process flow. Through this animation process a vivid picturial analysis could performed on the process flow.

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A Study on Modeling of FMS using Closed Queueing Network (폐쇄형 대기행렬 네트워크에 의한 FMS 모델링)

  • Jeong, Seok-Chan;Cho, Kyu-Kab
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.2
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    • pp.153-165
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    • 1995
  • Many closed queueing network models have been used as an effective tool to make a preliminary design of FMS. Although a loading/unloading function is an important factor to effect the utilization and throughput of FMS as well as a transfer function and a processing function, the Solberg's model did not clarify the loading/unloading function. In this paper, we propose a closed queueing network model for analyzing a flexible manufacturing system that consists of a load/unload station, a material handling system and a group of workstations for processing jobs, and define the expected utilization and the expected throughput of the FMS. As applications of the proposed model, the cases of a material handling system consisting of a conveyor and the FMS including an inspection station are also formulated.

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Estimation of the Expected Time in System of Trip-Based Material Handling Systems (트립에 기초한 물자취급 시스템에서 자재의 평균 체류시간에 대한 추정)

  • Cho, Myeon-Sig
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.2
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    • pp.167-181
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    • 1995
  • We develop an analytical model to estimate the time a workpiece spends in both input and output queues in trip-based material handling systems. The waiting times in the input queues are approximated by M/G/1 queueing system and the waiting times in the output queues are estimated using the method discussed in Bozer, Cho, and Srinivasan [2]. The analytical results are tested via simulation experiment. The result indicates that the analytical model estimates the expected waiting times in both the input and output queues fairly accurately. Furthermore, we observe that a workpiece spends more time waiting for a processor than waiting for a device even if the processors and the devices are equally utilized. It is also noted that the expected waiting time in the output queue with fewer faster devices is shorter than that obtained with multiple slower devices.

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Experimental Study of Remote Handling Performance for Pyroprocessing Facilities (파이로 공정장치의 원격 취급성에 관한 실험적 연구)

  • Yu, Seung-Nam;Kim, Sung-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.524-530
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    • 2012
  • In this study, it is performed that the assessment of feasibility of developed material processing facilities using tele-operation manipulator system for the pyroprocessing. To evaluate the performance of developed facilities using tele-operation system, several performance indices are considered as remote visibility, remote reachability and remote manipulability. These are applied to RHEM (Remote Handling Evaluation Mock-up) and digital mock-up system respectively. Through this approaches, several requirements for the system improvement are deduced and preliminary inspection for real system application is fully performed. Additionally, assembly and disassembly tasks for the repair of remote handling system are also examined remotely in RHEM and evaluated those performances.

A Suggestion to Establish Statistical Treatment Guideline for Aircraft Manufacturer (국산 복합재료 시험데이터 처리지침 수립을 위한 제언)

  • Suh, Jangwon
    • Journal of Aerospace System Engineering
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    • v.8 no.4
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    • pp.39-43
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    • 2014
  • This paper examines the statistical process that should be performed with caution in the composite material qualification and equivalency process, and describes statistically significant considerations on outlier finding and handling process, data pooling through normalization process, review for data distributions and design allowables determination process for structural analysis. Based on these considerations, the need for guidance on statistical process for aircraft manufacturers who use the composite material properties database are proposed.