• Title/Summary/Keyword: Material handling equipment

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Locating Idle Vehicles in Tandem-Loop Automated Guided Vehicle Systems to Minimize the Maximum Response Time

  • Lee, Shiwoo
    • Industrial Engineering and Management Systems
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    • v.6 no.2
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    • pp.125-135
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    • 2007
  • An automated guided vehicle (AGV) system is a group of collaborating unmanned vehicles which is commonly used for transporting materials within manufacturing, warehousing, or distribution systems. The performance of an AGV system depends on the dispatching rules used to assign vehicles to pickup requests, the vehicle routing protocols, and the home location of idle vehicles, which are called dwell points. In manufacturing and distribution environments which emphasize just-in-time principles, performance measures for material handling are based on response times for pickup requests and equipment utilization. In an AGV system, the response time for a pickup request is the time that it takes for the vehicle to travel from its dwell point to the pickup station. In this article, an exact dynamic programming algorithm for selecting dwell points in a tandem-loop multiple-vehicle AGV system is presented. The objective of the model is to minimize the maximum response time for all pickup requests in a given shift. The recursive algorithm considers time restrictions on the availability of vehicles during the shift.

A Study on the Improvement of Energy Efficiency in Warehouses (물류센터의 에너지 효율 개선 방안에 관한 연구)

  • Sun, Jong-Keun;Ryoo, Ho-Sang
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.6
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    • pp.66-72
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    • 2012
  • The main sources of energy consumption in warehouses are MHE(Material Handling Equipment), HVAC(Heating, Ventilating and Air Conditioning) and Lighting. Warehouses in advanced countries raise energy efficiencies with energy consumption diagnosis, technology development and systematic management and improvements for MHE, HVAC and Illuminating, etc. They have managed illuminating system, air conditioning, motor driven system, air circulation method, dock facility, layout, AS/RS, conveyor system and battery management, etc. Ansong Pyeongtaek area investigation resulted that 43.9[%] of enterprises are managing partly energy consumption source. But the data resulted with not substantial management of energy consumption but passive management for only electric bill curtailment. Therefore through survey research & visiting interviews of some companies in Ansong Pyeongtaek area, we understood the status of energy consumption source management and proposed energy efficiency methods on the basis of that results.

Real-time control & monitoring software of an AS/RS for CIM (CIM 구축을 위한 자동창고의 실시간 제어 및 모니터링 S/W)

  • 손경준;오구일;정무영;이현용
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.826-831
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    • 1991
  • Automated Storage and Retrieval System (AS/RS), which is an element of Computer Integrated Manufacturing (CIM), is a widely used material handling equipment with conveyors and Automatic Guided Vehicles (AGVs). Until now the evaluation of operational policies of AS/RS and control algorithms is done theoretically or by computer simulations. In this study, a real-time control and monitoring software of an AS/RS is also developed by making actually moving AS/RS miniature. A PC-based real-time monitoring program can control the AS/RS directly through the communication port. The monitoring program has additional functions such as storage/retrieval management, inventory management, and statistics management. The program can not only collect the necessary statistics but monitor the current action of the AS/RS concurrently.

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Damage and Failure Characteristics of Semiconductor Devices by ESD (ESD에 의한 반도체소자의 손상특성)

  • 김두현;김상렬
    • Journal of the Korean Society of Safety
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    • v.15 no.4
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    • pp.62-68
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    • 2000
  • Static electricity in electronics manufacturing plants causes the economic loss, yet it is one of the least understood and least recognized effects haunting the industry today. Today's challenge in semiconductor devices is to achieve greater functional density pattern and to miniaturize electronic systems of being more fragile by electrostatic discharges(ESD) phenomena. As the use of automatic handling equipment for static-sensitive semiconductor components is rapidly increased, most manufacturers need to be more alert to the problem of ESD. One of the most common causes of electrostatic damage is the direct transfer of electrostatic charge from the human body or a charged material to the static-sensitive devices. To evaluate the ESD hazards by charged human body and devices, in this paper, characteristics of electrostatic attenuation in domestic semiconductor devices is investigated and the voltage to cause electronic component failures is investigated by field-induced charged device model(FCDM) tester. The FCDM simulator provides a fast and inexpensive test that faithfully represents ESD hazards in plants. Also the results obtained in this paper can be used for the prevention of semiconductor failure from ESD hazards.

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Remote Material Handling Through Internet (인터넷을 통한 원격 자재취급에 관한 연구)

  • Kim, Seok-Ho;Han, Yeong-Geun;Park, Gang;Kang, Gyeong-Sik
    • Proceedings of the Safety Management and Science Conference
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    • 2002.11a
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    • pp.157-163
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    • 2002
  • Automated manufacturing systems are applied to shop floors as a tool for the increase of productivity and quality and the decrease of manufacturing lead times and industry accidents. One of the most important issue of the present day is the application of Internet. The development of Internet technologies makes manufacturing enterprises break spacial barriers between users and shop floors, and collect various field data in remote sites. In this research, an Internet-based remote control system for a small-sized automated storage and retrieval system is developed for the purpose of real-time monitoring and control of automatic production equipment. The developed system has a client-server architecture and transmits real-time images of the automated storage and retrieval system to a client by ar CCD camera connected to a server. Based on the transmitted images, the client sends commands to PLC of the server, and part storage and retrieval tasks are executed.

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Development of a Micro Tensile Tester for the Material Characterization and the Reliability Estimation of Micro Components (마이크로 부품의 물성 및 신뢰성 평가를 위한 시험기 개발)

  • 이낙규;최석우;임성주;최태훈;이형욱;나경환
    • Journal of the Semiconductor & Display Technology
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    • v.3 no.2
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    • pp.27-33
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    • 2004
  • This paper is concerned with development of a micro tensile testing machine for optical functional materials such as single or poly crystal silicon and nickel film. Two micro tensile testers have been developed for various types of materials and dimensions. One of the testers is actuated by a PZT and the other is actuated by a servo motor for a precise displacement control. The specifications of PZT actuated micro tensile tester developed are as follows: the volumetric size of tester is desktop sized of 710$\times$200$\times$270 $mm^3$; the minimum load capacity and the load resolution in the load cell of 1N are 3 mN and 0.1 mN respectively; the full stroke and the stoke resolution of piezoelectric actuator are 1 mm and 10nm respectively. A special automatic specimen installing equipment is applied in order to prevent unexpected deformation and misalignment of specimens during handling of specimen for testing.

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Development of operating software for AS/RS including communication protocol (통신프로토콜을 포함한 자동창고 운용소프트웨어 개발)

  • Son, Kyoung-Joon;Jung, Moo-Young;Lee, Hyun-Yong;Song, Joon-Yeob
    • IE interfaces
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    • v.8 no.1
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    • pp.45-52
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    • 1995
  • Automated Storage and Retrieval System (AS/RS), which is an element of Computer Integrated Manufacturing (CIM), is a widely used material handling equipment with conveyors and Automatic Guided Vehicles (AGVs). Until now the evaluation of operational policies of AS/RS and control algorithms is done theoretically or by computer simulations. In this study, a real-time control and communication software for an AS/RS is developed for actually moving AS/RS miniature. A PC-based real-time operational program can control the AS/RS directly through the communication port. The operational system has additional functions such as storage/retrieval management, inventory management, statistics management, and protocol simulation. The communication protocol simulator of S/R machine can be used for the controller of an S/R machine.

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Assessment of Materials Degradation in a Hydrogen Environment (수소환경에서의 재료 열화도 평가)

  • Won, Sun-Ho;Hyeon, Yang-Gi;Lee, Jong-O;Lee, Jae-Do;Jo, Gyeong-Sik
    • 연구논문집
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    • s.31
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    • pp.149-156
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    • 2001
  • Hydrogen damage affects carbon steel tubes in many fossil-fuel-fired boilers, often causing large tube ruptures that necessitate an immediate shutdown. Therefore, equipment handling high-temperature, high-pressure hydrogen must undergo careful periodic inspection because of its susceptibility to hydrogen attack. This paper describes the application of an ultrasonic technique for detecting the presence of hydrogen damage in utility boiler tubes. The accuracy of the technique has been shown in laboratory tests. However, it is difficult to evaluate hydrogen attack quantitatively by this technique, because ultrasonic wave is influenced by the test conditions and the material itself.

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A Study on the Convergence Safety Management Improvement of Hazardous Material Facilities (위험물시설의 융합형 안전관리 개선방안에 관한 연구)

  • Ku, Jae-Hyun
    • Journal of the Korea Convergence Society
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    • v.9 no.7
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    • pp.47-53
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    • 2018
  • The actual condition of safety management and problems for hazardous material facilities in national industrial complex are investigated and analyzed in fields of hazardous material facilities safety, fire fighting equipment safety, building safety, space safety. In most cases, the failure to comply with legal requirements and the maintenance of fire safety have been pointed out. As a result, the total number of problems identified was 466 and problems in the field of hazardous material facilities safety have been pointed out the most. Also, it was analyzed that the number of problems identified in the manufacturing facilities and general handling centers among the hazardous materials facilities was the highest. Therefore, it will contribute to strengthening the safety management capability of the national industrial complex in the future by suggesting the convergence direction of the safety diagnosis system and the systematic introduction of the precise safety diagnosis.

NON-DESTRUCTIVE DETECTION FOR FOREIGN MATERIALS IN FOOD AND AGRICULTURAL PRODUCTS USING X-RAY SYSTEM

  • Morita, Kazuo;Tanaka, Shun'ichirou;Ogawa, Yukiharu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.334-343
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    • 1996
  • Quality evaluation for food and agricultural products have always been one of the most elusive problems associated with the handling , processing and marketing in a food plant production. In order to detect physical foreign materials in food and agricultural products, non-destructive techniques have been developed for many years. Application of X-ray system to detect physical foreign materials in food and agricultural products could be considered to be a high potential method. Especially , it is impossible to detect internal physical foreign materials by visual inspections. In this study, it was tried to be applied for two different X-ray devices. Soft X-ray system with CdTe sensor and X-ray CT scanner were evaluated for advantage of the detection of non-meltallic foreign materials in food and agricultural products . Though the soft X-ray is not a high energy radiation, it is possible to detect small different density in a material. The CdTe sensor has a high resolution for t e soft X-ray energy region. The density characteristics of foods and foreign material were expressed region. The density characteristics of foods and foreign materials were expressed as a soft X-ray energy spectrum. The energy spectrum was analyzed by a personal computer with a multi-channel analyzer. X-ray CT scanner can provide visual image and analyze by three dimensional information inside food and agricultural products. The X-ray CT scanner using as a medical equipment was used to detect a foreign material. The density characteristics of food and foreign materials in food were tried to be detected by the threshold value on the basis of the CT numbers. The soft X-ray absorption characteristics for acrylin plates and distilled water were obtained and could be found the possibility of detecting a small physical foreign materials such as a plastic wrapping film , a stone and grasshopper in food and agricultural products.

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