• Title/Summary/Keyword: Material Removal rate

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Membrane contactor and Carbon Dioxide Separation

  • 이규호
    • Proceedings of the Membrane Society of Korea Conference
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    • 2002.07a
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    • pp.59-101
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    • 2002
  • PVDF is good material for a hollow fiber membrane with high porosity and excellent hydrophobicity. Asymmetric PVDF hollow fiber membranes were prepared by the Loeb-Sourirajan phase inversion method. Asymmetric PVDF hollow fiber membranes could be controlled in pore size and porosity using various additives(LiCl, ZnCl$_2$) and internal coagulants (water, EtOH/water, and DMAc/water mixture). $CO_2$removal efficiency of asymmetric PVDF hollow fiber membranes was 1.2 times high than that of commercialized PP hollow fiber membranes at MEA 5wt% solution. $CO_2$flux of asymmetric PVDF hollow fiber membranes was 2.5 times higher than that of commercialized PP hollow fiber membranes. $CO_2$removal efficiency and absorption rate of asymmetric PVDF hollow fiber membranes were 30 times higher than those of packed column at absorbent $H_2O$. $CO_2$flux of asymmetric PVDF hollow fiber membranes at MEA 5wt% solution was 48 times higher than that of pure water. In the case of MEA 5wt% solution used as an absorbent, the $CO_2$absorption rate and removal efficiency of PVDF hollow fiber membrane were 2.3 times higher than that of a packed column.

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Removal of sulfur element from high-sulfur coal by superconducting HGMS technology

  • Han, Shuai-shuai;Li, Su-qin;Yang, Rui-ming;Yang, Chang-qiao;Xing, Yi
    • Progress in Superconductivity and Cryogenics
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    • v.21 no.2
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    • pp.26-30
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    • 2019
  • Coal is the most abundant fossil fuel on Earth and is used in a wide range of applications. The direct combustion of high-sulfur coal produces a large amount of sulfur dioxide, which is a toxic and corrosive gas. A new superconducting high gradient magnetic separation (HGMS) technology was studied to remove sulfur from high sulfur coal. The magnetic separation concentrate was obtained under the optimum parameters, such as a particle size of -200 mesh, a magnetic field strength of 2.0 T, a slurry concentration of 15 g/L, and a slurry flow rate of 600 ml/min. The removal rate of sulfur is up to 59.9%. The method uses a magnetic field to remove sulfur-containing magnetic material from a pulverized coal solution. It is simple process with, high efficiency, and is a new way.

Material Removal Rate Modeling of SiO2/TiO2 Mixed-Abrasive Slurry CMP for SiC (SiO2/TiO2 혼합입자 슬러리 SiC CMP의 재료제거율 모델링)

  • Hyunseop Lee
    • Tribology and Lubricants
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    • v.39 no.2
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    • pp.72-75
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    • 2023
  • Silicon carbide (SiC) is used as a substrate material for power semiconductors; however, SiC chemical mechanical polishing (CMP) requires considerable time owing to its chemical stability and high hardness. Therefore, researchers are attempting to increase the material removal rate (MRR) of SiC CMP using various methods. Mixed-abrasive CMP (MAS CMP) is one method of increasing the material removal efficiency of CMP by mixing two or more particles. The aim of this research is to study the mathematical modeling of the MRR of MAS CMP of SiC with SiO2 and TiO2 particles. With a total particle concentration of 32 wt, using 80-nm SiO2 particles and 25-nm TiO2 particles maximizes the MRR at 8 wt of the TiO2 particle concentration. In the case of 5 nm TiO2 particles, the MRR tends to increase with an increase in TiO2 concentration. In the case of particle size 10-25 nm TiO2, as the particle concentration increases, the MRR increases to a certain level and then decreases again. TiO2 particles of 25 nm or more continuously decreased MRR as the particle concentration increased. In the model proposed in this study, the MRR of MAS CMP of SiC increases linearly with changes in pressure and relative speed, which shows the same result as the Preston's equation. These results can contribute to the future design of MAS; however, the model needs to be verified and improved in future experiments.

Wear Patterns and Mechanisms of Cutting Tool in Cutting of Machinable Ceramics (가공성 세라믹 절삭에서 공구의 마멸 패턴과 메카니즘)

  • Jang, Sung-Min;Baek, Seung-Yub
    • Journal of the Korean Society of Safety
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    • v.25 no.5
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    • pp.1-6
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    • 2010
  • When the ceramic material is being machined, micro crack and brittle fracture dominate the process of material removal. Generally, ceramics are very difficult-to-cut materials and machined using conventional method such as grinding and polishing. However, such processes are generally cost-expensive and have low material removal rate. Machinable ceramics used in this study contain BN powder to overcome these problem and for productivity elevation. This paper focuses on machinability evaluation during end mill process with CNC machining center in this study. Experiment for this purpose is performed for tool wear patterns and mechanism.

Nanoporous carbon synthesized from grass for removal and recovery of hexavalent chromium

  • Pathan, Shahin A.;Pandita, Nancy S.
    • Carbon letters
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    • v.20
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    • pp.10-18
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    • 2016
  • Nanoporous carbon structures were synthesized by pyrolysis of grass as carbon precursor. The synthesized carbon has high surface area and pore volume. The carbon products were acid functionalized and characterized by Fourier transform infrared spectroscopy, X-ray diffraction, Brunauer–Emmett–Teller, transmission electron microscopy, and Energy Dispersive X-ray microanalysis. Acid functionalized nanoporous carbon was explored for use in removal of toxic Cr(VI) ions from aqueous media. An adsorption study was done as a function of initial concentration, pH, contact time, temperature, and interfering ions. The experimental equilibrium data fits well to Langmuir isotherm model with maximum monolayer adsorption capacity of 35.335 mg/g. The results indicated that removal obeys a pseudo-second-order kinetic model, and that equilibrium was reached in 10 min. A desorption study was done using NaOH. The results of the present study imply that acid functionalized nanoporous carbon synthesized from grass is an efficient, renewable, cost-effective adsorbent material for removal of hexavalent chromium due to its faster removal rate and reusability.

Development of a New Process for PVA Degradation in Desize Wastewater by lmmobilized Symbiotic Bacteria (고정화 공생 Bacteria를 이용한 호발폐수 중 PVA분해 신공정 개발)

  • 김정목;조무환조윤래정선용
    • KSBB Journal
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    • v.6 no.4
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    • pp.395-402
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    • 1991
  • A new process was developed to degrade PVA(polyvinyl alcohol) in desize wastewater. Two symbiotic bacteria of Pseudomonas strain G5Y and PW were immobilized on the media by adsorption. A natural zeolite was chosen as the best media considering cell adhesion capacity, sedimentation rate, and material cost. PVA and COD removal efficiencies of this system for synthetic wastewater were 84% and 85% at the retention time of 6 hr, when the volumetric loading rate was PVA 8g/L·day and COD 8g/L·day, and cell density was 19,775 mg/L. In case of desire wastewater, they were 78% and 72% at the retention time of 6 hr, respectively, when the volumetric loading rate was PVA 8g/L·day and COD 13.2g/L·day, and cell density was 32,899mg/L. In case of desize wastewater, PVA and COD removal efficiencies were lower than synthetic wastewater, but cell density of the desize wastewater was lower than that of the synthetic wastewater, because there were insufficiency of necessary nutrition and variety of desize materials in the desize wastewater. A pilot test was successfully performed showing 88% and 82%, PVA and COD removal efficiencies at the retention time of 24 hr, when volumetric loading rate were 4.7 PVA g/L·day and COD 6.9g/L·day, and cell density was 12,,324 mg/L.

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Applicability Assessment of Steel Slag as Reactive Capping Material for Blocking Phosphorus Release from Marine Sediment (해양 퇴적물에서 인 용출 차단을 위한 반응성 피복 소재로서 제강슬래그의 적용성 검토)

  • Jo, Sung-Wook;Park, Seong-Jik
    • Journal of The Korean Society of Agricultural Engineers
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    • v.56 no.3
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    • pp.11-17
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    • 2014
  • We investigated the applicability of steel slag as a capping material in order to minimize phosphorus(P) release into seawater. Steel slag is a byproduct from the iron and steel industries and the use of steel slag has some advantages in respect of both cost and environmental concern. P removal by steel slag were studied in a batch system with respect to changes in contact time and initial concentration. Kinetic adsorption data were described well by pseudo 2nd order model, indicating rate limiting step for P adsorption to steel slag is chemical sorption. Equilibrium adsorption data fitted well to Langmuir isotherm model which describes for single layer adsorption. The maximum P adsorption capacity of steel slag was 7.134 mg-P/L. Increasing the depth of steel slag produced a positive effect on interruption of P release. More than 3 cm of steel slag was effective for blocking P release and 5 cm of steel slag was recommended as the depth for capping of P contaminated marine sediments. Increasing P concentration and flow rate had a negative effect on P removal ratio. It was concluded that the steel slag has a potential capping material for blocking P release from marine sediments.

A Study on Oxidizer Effects in Tungsten CMP (텅스텐 CMP에서 산화제 영향에 관한 연구)

  • Park, Boumyoung;Lee, Hyunseop;Park, Kiyhun;Jeong, Sukhoon;Seo, Heondeok;Jeong, Haedo;Kim, Hoyoun;Kim, Hyoungjae
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.9
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    • pp.787-792
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    • 2005
  • Chemical mechanical polishing(CMP) has become the process of choice for modem semiconductor devices to achieve both local and global planarization. CMP is a complex process which depends on numerous variables such as macro, micro and nano-geometry of pad, relative velocity between pad and wafer stiffness and dampening characteristics of pad, slurry, pH, chemical components of slurry, abrasive concentration, abrasive size, abrasive shape, etc. Especially, an oxidizer of chemical components is very important remove a target material in metal CMP process. This paper introduces the effect of oxidizer such as $H_2O_2,\;Fe(NO_3)_3\;and\;KIO_3$ in slurry for tungsten which is used in via or/and plug. Finally the duplex reacting mechanism of $oxidizer(H_2O_2)$ through adding the $catalyst(Fe(NO_3)_3)$ could acquire the sufficient removal rate in tungsten CMP.

A Study on Micro Ultrasonic machining for Brittle Material Using Ultrasonic vibration (초음파 진동을 이용한 취성재료의 가공기술에 관한 연구)

  • Lee Seok-Woo;Choi Heon-Jong;Yi Bong-Gu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.245-252
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    • 2002
  • Ultrasonic machining technology has been developed over recent years for the manufacture of cost-effective and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile. Ultrasonic machining process is an efficient and economical means of precision machining of ceramic materials. The process is non-thermal, non-chemical and non-electric md hardly creates changes to the mechanical properties of the brittle materials machined. This paper describes the characteristics of the micro-hole of $Al_2O_3$ by ultrasonic machining with tungsten carbide tool. The effects of various parameters of ultrasonic machining, including abrasives, machining force and pressure, on the material removal rate, hole quality, and tool wear presented and discussed. The ultrasonic Machining of micro-holes in ceramics has been under taken and the machining mechanism in the ultrasonic machining of ceramics based on the fracture-mechanics concept has been analyzed.

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Removal of Hydrogen Sulfide using Reticulated Polyurethan Carrier in Biofilter (망상구조 폴리우레탄 담체를 이용한 황화수소 제거)

  • Jeong, Gwi-Taek;Lee, Gwang-Yeon;Cha, Jin-Myoung;Park, Don-Hee
    • Korean Chemical Engineering Research
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    • v.45 no.4
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    • pp.372-377
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    • 2007
  • In order to assess its capability as biofilter bed material under variable conditions of two parameters (inlet gas concentration and inlet gas flow rate), reticulated polyurethan was applied to remove hydrogen sulfide via a biological process. We detected a maximal elimination capacity (critical loading rate) of $488.3(330.1)g-H_2S/m^3{\cdot}hr$, when reticulated polyurethane was employed as supporting material of biofilter. This study show that the application of reticulated polyurethane carrier might be a favorable choice as a packing material in biofilter for the biological removal of hydrogen sulfide.