• Title/Summary/Keyword: Manure composting facility

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A Study on the Durability of Manure Composting Facilities (축분 퇴비화 시설 내구성에 관한 조사연구)

  • Hong, Ji-Hyung
    • Journal of Animal Environmental Science
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    • v.16 no.1
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    • pp.13-20
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    • 2010
  • Manure compost is a main product from animal wastes in Korea. Solid manure is usually treated by aerobic composting at manure composting facilities for land reinforcement. Agricultural use of manure compost as organic fertilizer resources, mainly manure compost, is now recommended in Korea. This study investigated the evaluation of durability about the manure composting machinery and structures which was controlled by aeration and periodic agitating. The questionnaire addressed three main topics as follows: operating practices, machinery and maintenance of the manure composting facilities are being operated. A total of the 22 manure composting facilities in an agricultural cooperative were surveyed. The results obtained in this survey were summarized as follow: The major causes of manure composting apparatus trouble were corrosion and wear, overloading and foreign matter etc. The highly trouble frequency of the agitator, packer and conveyor were chain, agitating blade and shaft, motor and screw vane, respectively. These analytical results can be used as basic information to establish the maintenance control methods and durability standard of manure composting facility.

Bacterial Communities Developing during Composting Processes in Animal Manure Treatment Facilities

  • Yamamoto, Nozomi;Otawa, Kenichi;Nakai, Yutaka
    • Asian-Australasian Journal of Animal Sciences
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    • v.22 no.6
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    • pp.900-905
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    • 2009
  • We analyzed succession of the bacterial communities during composting of animal manure in three individual facilities. Polymerase chain reaction (PCR) and denaturing gradient gel electrophoresis (DGGE) targeting for the bacterial 16S rRNA gene were used to clarify the changes of bacterial community throughout each composting process. Our study revealed that the bacterial community structures differed during the composting process. The bacterial community in composting of facility A showed little change throughout the process. In the compost sample from facility B, its community had a small shift as the temperature increased. In compost from facility C, the temperature dynamically changed; it was shown that various bacterial communities appeared and disappeared as follows: in the initial phase, the members of phylum Bacteroidetes dominated; in the thermophilic phase, some bacteria belonging to phylum Firmicutes increased; towards the end, the community structure consisted of three phyla, Bacteroidetes, Firmicutes, and Proteobacteria. This study provides some information about the bacterial community actually present in field-scale composting with animal manure.

Seasonal Field Assessment of Odor Emitted from Livestock Manure Composting Facility (가축분뇨 자원화시설에서 발생되는 암모니아와 황화수소의 계절별 현장 평가)

  • Kim, Ki Youn
    • Journal of Animal Environmental Science
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    • v.21 no.2
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    • pp.41-46
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    • 2015
  • The objective of this study is to measure the levels of ammonia and hydrogen sulfide in livestock manure composting facility according to seasonal condition. Mean concentrations of ammonia in livestock manure composting facility were 84.3 (${\pm}15.2$) ppm for spring, 115.2 (${\pm}34.7$) ppm for summer, 76.2 (${\pm}18.9$) ppm for autumn, and 38.1 (${\pm}10.4$) ppm for winter, respectively. Based on the results obtained from this study, the seasonal levels of ammonia in livestock manure composting facility were highest in summer followed by autumn, spring and winterroom (p<0.05). Mean concentrations of hydrogen sulfide in livestock manure composting facility were 7.46 (${\pm}2.24$) ppm for spring, 9.42 (${\pm}2.82$) ppm for summer, 8.15 (${\pm}3.06$) ppm for autumn, and 10.18 (${\pm}4.11$) ppm for winter, respectively. The livestock manure composting facility showed the highest levels of hydrogen sulfide in winter followed by summer, autumn and spring. However, there was no significant difference of hydrogen sulfide concentration among seasons (p>0.05).

A Study on the Characteristics of Livestock Manure Treatment Facility in Korea (국내 가축분뇨 처리시설 형태별 특성조사 분석)

  • Jeong, Kwang-Hwa;Kim, Jung-Kon;Khan, Modabber Ahmed;Han, Duk-Woo;Kwag, Jung-Hoon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.22 no.4
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    • pp.28-44
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    • 2014
  • Due to development of the national economy growth, livestock goods consumption has rapidly increased over the past 30 years. It has led livestock breeders to increase their livestock numbers. An increased number of livestock have consequently resulted in an increasing animal feces generation. According to the agricultural statistics provided by the Bureau of Statistics, livestock manure amounts to 47,235 thousand tons in 2013. To treat livestock manure, various types of treatment facilities like composting, liquid fertilization, purification, and anaerobic digestion facilities are being applied. In composting facility, there are four kinds of agitation system: escalator, paddle, screw and rotary type. In case of liquid fertilization process, there are two types of system: aeration and anoxic type. There are about 8,000 liquid fertilization facilities for treatment livestock manure in Korea. For purification of livestock manure, the treatment process is divided by three steps: Solid/Liquid separation process, Secondary purification process and advanced oxidation process. About 21 thousand tons of livestock manure was treated by anaerobic digestion facility in 2012. In every type of facility for livestock manure treatment, it is very important to choose the optimal deodorization equipment for the livestock manure treatment facility. In this study, the investigation has been carried out for six years to analyse the characteristics of livestock manure treatment facilities and related technique of Korea.

Evaluation of Short-Term Exposure Levels on Ammonia and Hydrogen Sulfide During Manure-Handling Processes at Livestock Farms

  • Park, Jihoon;Kang, Taesun;Heo, Yong;Lee, Kiyoung;Kim, Kyungran;Lee, Kyungsuk;Yoon, Chungsik
    • Safety and Health at Work
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    • v.11 no.1
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    • pp.109-117
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    • 2020
  • Background: Ammonia and hydrogen sulfide are harmful gases generated during aerobic/anaerobic bacterial decomposition of livestock manure. We evaluated ammonia and hydrogen sulfide concentrations generated from workplaces at livestock farms and determined environmental factors influencing the gas concentrations. Methods: Five commercial swine farms and five poultry farms were selected for monitoring. Real-time monitors were used to measure the ammonia and hydrogen sulfide concentrations and environmental conditions during the manure-handling processes. Monitoring was conducted in the manure storage facility and composting facility. Information on the farm conditions was also collected through interview and walk-through survey. Results: The ammonia concentrations were significantly higher at the swine composting facilities (9.5-43.2 ppm) than at other manure-handling facilities at the swine and poultry farms, and high concentrations of hydrogen sulfide were identified during the manure agitation and mixing process at the swine manure storage facilities (6.9-19.5 ppm). At the poultry manure-handling facilities, the ammonia concentration was higher during the manure-handling processes (2.6-57.9 ppm), and very low hydrogen sulfide concentrations (0-3.4 ppm) were detected. The air temperature and relative humidity, volume of the facility, duration of manure storage, and the number of animals influenced the gas concentrations. Conclusion: A high level of hazardous gases was generated during manure handling, and some levels increased up to risk levels that can threaten workers' health and safety. Some of the farm operational factors were also found to influence the gas levels. By controlling and improving these factors, it would be possible to protect workers' safety and health from occupational risks.

Investigation on Characteristics of Swine Manure of Optimum Volume for Escalator Reversing Composting Facility (돼지분뇨 특성에 따른 기계교반 퇴비화시설의 적정용적 산정 연구)

  • Kwag, J.H.;Choi, D.Y.;Park, C.H.;Jeong, K.H.;Kim, J.H.;Yoo, Y.H.;Youn, C.K.;Ra, C.S.
    • Journal of Animal Environmental Science
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    • v.14 no.2
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    • pp.105-112
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    • 2008
  • This study was carried out to investigate evaporation rate of moisture per surface area and degradation rate of organic matter in full scale escalator reversing composting facility were analyzed to develope a computer program for the computation of an optimum volume of composting facility according to handling methods of swine farm, moisture levels of manure, degradation rate of organics and evaporation rate of moisture during composting. The obtained results can be followed as bellow; The temperature in full scale escalator reversing composting facility during composting reached $70^{\circ}C$ in 4 days and maintained until 11 days. Reduction rate of moisture and density was average 1.20% and 29.7%, respectively. Annual degradation rate of organic matter was 3.53%, showing lowest rate in winter as 3.23%. These seasonal degradation rate could be a factor to be considered for proper management and installation of composting facility. When computed with the amount of feces, urine, slurry and manure plus wastewater produced, the optimum volumes of composting facility for slurry and manure plus wastewater including each 95% moisture was $229m^3$ and $277m^3$, respectively, showing 21% ($48m^3$) difference.

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Real-time Monitoring of Ammonia and Hydrogen Sulfide According to Workplace at Swine Farms (양돈장 작업장소별 암모니아 및 황화수소의 실시간 모니터링)

  • Park, Jihoon;Kang, Taesun;Seok, Jiwon;Jin, Suhyun;Heo, Yong;Kim, Kyungran;Lee, Kyungsuk;Yoon, Chungsik
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.23 no.4
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    • pp.402-411
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    • 2013
  • Objectives: This study aims to assess the concentrations of ammonia and hydrogen sulfide according to task unit area at swine farms. Methods: A total of six swine farms were selected for this study. Ammonia and hydrogen sulfide were monitored using a real-time multi-gas monitor which could sample the gases simultaneously. The sampling was done in the pig building, manure storage facility and composting facility of each farm. Results: The concentration of ammonia in the pig buildings(GM 22.6 ppm, GSD 2.3) was significantly higher(p<0.0001) than in the manure storage facilities(GM 10.4 ppm, GSD 2.7) and composting facilities(GM 8.6 ppm, GSD 2.8). The concentration of hydrogen sulfide in the manure storage facilities(GM 9.8 ppm, GSD 3.2) was higher(p<0.0001) than in the pig buildings(GM 2.3 ppm, GSD 2.3) and composting facilities(GM 1.9 ppm, GSD 2.5). In particular, the levels of hydrogen sulfide in the confined manure storage facilities were higher than those in open-type facilities and the peak concentration(98 ppm) in the confined facilities was approximate to 100 ppm, at the value of Immediately Dangerous to Life or Health(IDLH). Conclusions: Suffocation accidents caused by hazardous gases at a swine farm have occurred annually. Real-time monitoring of the hazards should be done in order to protect farm workers and livestock from the sudden accidents.

Seasonal Monitoring of Residual Antibiotics in Soil, Water, and Sediment adjacent to a Cattle Manure Composting Facility (우분 퇴비공장 주변 농경지 및 수계의 계절별 잔류 항생물질 모니터링)

  • Lee, Sang-Soo;Kim, Sung-Chul;Yang, Jae-E;Ok, Yong-Sik
    • Korean Journal of Soil Science and Fertilizer
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    • v.43 no.5
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    • pp.734-740
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    • 2010
  • Overuse of veterinary antibiotics threats public health and surrounding environment due to the occurrence of antibiotic resistant bacteria. The objective of this study was to evaluate the antibiotic's concentrations of tetracycline (TC), chlortetracycline (CTC), and oxytetracycline (OTC) in a tetracycline group (TCs), sulfamethazine (SMT), sulfamethoxazole (SMX), and sulfathiazole (STZ) in a sulfonamide group, lasalocid (LSL), monensin (MNS), and salinomycin (SLM) in a ionophore (IPs), and tylosin (TYL) in a macrolide (MLs) group from soil, water, and sediment samples adjacent to a cattle manure composting facility. For all samples of soil, water, and sediment, the highest concentrations were detected in TCs among the tested antibiotics because of its higher annual consumption in veterinary farms, Korea and its higher cohesiveness with divalent or trivalent cations in soil. Moreover, the concentrations of residual antibiotics in September were generally higher than in June because of heavier rainfall in June. We suggest that continual monitoring and developing guideline of antibiotics are needed to control residual antibiotics in the environment.

Research on composting of sewage sludge using dryer facility with indirect heating system (간접가온 건조방식의 건조시설을 이용한 하수슬러지 퇴비화에 관한 연구)

  • Baik, Seon-Jai;Han, In-Sup;Choi, Ick-Hoon;Kang, Sung-Hyo;Hong, Seong-Min
    • Journal of Korean Society of Water and Wastewater
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    • v.28 no.3
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    • pp.299-304
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    • 2014
  • The need of reusing sewage sludge is highly increasing as the amount of domestic sewage sludge is growing and sewage management strategies were reinforced. Accordingly, in this research, we studied the composting possibility of sludge in sewage treatment plant J, using dryer facility with indirect system by conducting component analysis of dried sludge and experiment on cultivating crops. It was observed from the component analysis, that the dried sludge is appropriate for both decomposed manure standard of Ministry of Environment and fertilizer standard of Rural Development Administration. Besides, in the experiment on cultivating lettuce, the experimental group(soil + dried sludge) was superior to the control group(soil + bed soil) in apparent condition of leaves tensity and damage by disease and pest. In case of cultivating tomato, the experimental group showed stronger durability of fruits dangling on stems compared to the control group after 9 weeks. Consequently, the excess sludge dried by indirect heating system in the sewage treatment plant J is appropriate for the standard of both Ministry of Environment and Rural Development Administration and show good result in experiment on cultivating crops therefore it can be reused for composting.

Analysis of Major Factors related to the Generation of Fine Particulate Matter in Hanwoo Manure Composting Facilities (한우분뇨 퇴비화시설에서의 미세 입자상물질 발생 주요인자 분석)

  • Jeong, Kwang-Hwa;Park, Hoe-Man;Lee, Dong-Jun;Kim, Jung-Kon;Lee, Dong-Hyun;Kim, Da-Hye
    • Journal of the Korea Organic Resources Recycling Association
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    • v.28 no.4
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    • pp.53-68
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    • 2020
  • The concentrations of ammonia, hydrogen sulfide and fine dust were measured in the compost facility of a full-time Hanwoo breeding farms. The experiments were conducted in stack type composting facility(T1) and mechanical-stirred composting facilities(T2, T3). In the stack type composting facility, the highest temperature of compost pile was 46℃, and in the two mechanical-stirred composting facilities, it rose to 63℃ and 68℃, respectively. The concentrations of PM2.5 at T1, T2 were 15 ㎍/㎥ and 5~10 ㎍/㎥, respectively. And the concentration of PM2.5 at T3 was below 10 ㎍/㎥. The highest concentration of ammonia generated at T1 was 4 ppm, but no hydrogen sulfide was detected. The ammonia concentrations at T2 and T3 were 3 ppm and 4 ppm, respectively. However, hydrogen sulfide was not detected in both facilities. At T3, the ammonia concentration increased to 65 ppm at the point where the compost was stirred with a mechanical agitator. During composting period, the pH of the compost pile decreased from 9.06 to 8.94 and then increased to 9.14 as the composting period elapsed. The NaCl content of compost was 0.09% after composting process was complete. Moisture content of compost decreased from 65.9% to 62% as composting progressed. As composting proceeded, the content of volatile solids decreased from 65.6% to 64.7% and the content of TKN decreased from 1.327% to 1.095%.