• Title/Summary/Keyword: Manufacturing technique

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Optimization of Multi-component Injection Molding Process Based on Core-back System (코어백 방식을 이용한 동시사출 성형 공정 최적화 연구)

  • Choi, Dong-Jo;Park, Hong-Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.67-74
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    • 2009
  • Injection molding have been used for manufacturing various fields of automotive interior trims for years. The demands on the injection molding technique are grown with the further development of the automobile technique and the design presentations for cost reduction and environment-friendly. This paper shows that multi-component injection conditions are different from general injection, also shows how to optimize part design and mold design and how to manufacturing through the efficient use of multi-component injection in development process using core back system. To fulfill this purpose, all influential process parameters related to the quality of automobile parts were analyzed in terms of the correlation between them. Base on that, a innovative process will be developed by injection engineers to implement it in practice.

Application of Regression Analysis for Quality Control In Suspension Manufacturing

  • Ritthidetch, Thammasak;Masuchun, Ruedee;Chaikla, Amphawan;Julsereewong, Prasit;Tirasesth, Kitti
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.704-709
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    • 2004
  • This paper presents the laser processing to adjust the roll and pitch directions of the flex suspension assembly for hard disk drive production. The adjustment is accomplished using a number of laser beam projections that can be approximated using the regression model of the existing measured roll and pitch directions. Information derived from the analysis can be applied to control the quality of flex suspension assembly. The performances of the proposed technique were observed using the flex suspension assembly plant in Thailand as an illustrative case study. The experimental results are given to support the improving manufacturing yields and some economic benefits of the proposed technique.

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A Study on Characteristics of Laser Cladding Layer of STS316L (STS316L 분말의 레이저 클래딩층 특성에 관한 연구)

  • Hong, SungMoo;Oh, JaeYong;Kim, DongSeob;Chang, SeungCheol;Shin, BoSung
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.3
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    • pp.53-56
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    • 2017
  • Laser cladding is a technique for forming beads by melt-sintering with a laser while directly feeding metal powder onto the base material through nozzles. This technique, which is applied in laser surface treatment technology, is useful for repairing broken or worn parts by allowing selective formation of the surface layer of the base metal material. In this paper, laser cladding process was performed on STS316L powder using high power continuous wave laser with IR wavelength and the cladding characteristics according to process conditions were experimentally analyzed.

Prediction of Wear Depth Distribution by Slurry on a Pump Impeller

  • Sugiyama, Kenichi;Nagasaka, Hiroshi;Enomoto, Takeshi;Hattori, Shuji
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.1
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    • pp.21-30
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    • 2009
  • Slurry wear with sand particles in rivers is a serious problem for pump operation. Therefore, a technique to predict wear volume loss is required for selecting wear resistant materials and determining specifications for the maintenance period. This paper reports a method for predicting the wear depth distribution on the blade of an impeller. Slurry wear tests of an aluminum pump impeller were conducted. Prediction results of wear depth distribution approximately correspond with the results of slurry wear tests. This technique is useful for industrial application.

Design Technique for Track Shoe Body of Military Vehicles (군용 궤도류 궤도몸체 설계 방법론 연구)

  • Shin, Cheolho;Oh, Yeong Min;Park, Ji Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.2
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    • pp.77-82
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    • 2018
  • Track shoes improve the off-road driving ability of tanks. The strength of the track shoe body directly affects the driving ability of tanks, self-propelled artillery, and armored vehicles. In this study, the design technique for track shoe body was investigated. To select the optimal design of track shoe body, three track shoe body models were suggested and compared. Tensile strength was calculated using computer-aided engineering (CAE) analysis. Compressive tests were conducted using the original tank sprocket because sprocket compression is critical to the lifespan of the track shoe body. As a result, one track shoe body design was selected and the process of track shoe body design was described.

An Application of the Sensitivity Method for Parameter Estimation (파라미터 추정을 위한 민감도 기법의 응용에 관한 연구)

  • 백문열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.112-118
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    • 2000
  • This paper deals with the application of sensitivity method to the parameter estimation for the dynamic analysis of gener-al mechanical system. In this procedure we take the derivatives of the given system with respect to a certain parameter and use this information to implement the steepest descent method. This paper will give two examples of this technique applied to simple vehicle models. This paper will give two examples of this technique applied to simple vehicle models. Simulation results show excellent convergence and accuracy of parameter estimates.

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Manufacturing Technique on the U Type Draw-Bending of Inner Groove Tube (Inner groove tube의 U형 Draw-Bending 가공기술에 관한 연구)

  • Kang, H.S.;Kim, D.S.;Hur, S.;Hong, S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.148-151
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    • 2003
  • The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner groove tube. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

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Application of Intelligent Technique for the Efficient Operation of the Flexible Manufacturing System (유연생산시스템의 효율적 운용을 위한 지능적 기법의 적용에 관한 연구)

    • Journal of the Korean Operations Research and Management Science Society
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    • v.24 no.2
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    • pp.1-15
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    • 1999
  • This research involves the development and evaluation of a work flow control model for a type of flexible manufacturing system(FMS) called a flexible flow line(FFL). The control model can be considered as a kind of hybrid intelligent model in that it utilizes both computer simulation and neural network technique. Training data sets were obtained using computer simulation of typical FFL states. And these data sets were used to train the neural network model. The model can easily incorporate particular aspects of a specific FFL such as limited buffer capacity and dispatching rules used. It also dynamically adapts to system uncertainty caused by such factors as machine breakdowns. Performance of the control model is shown to be superior to the random releasing method and the Minimal Part Set(MPS) heuristic in terms of machine utilization and work-in-process inventory level.

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An Estimation on Area Error for Surface Roughness of Rapid Prototype by FDM (주사간격 변화에 의한 응착조형물의 표면예측)

  • Jung, Jin-Seo;Jun, Jae-Uhk;Han, Gu-Sang;Seo, Sang-Ha;Ha, Man-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.45-50
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    • 2003
  • In any rapid prototyping process, the layer by layer building process introduces an area error between the staircase and the surface line specified by the computer-aided design model. This affects the dimensional accuracy as well as the surface finish for different Road Widths. This paper describes a methodology for computing the area error for any Road Width by the fused deposition modelling system. This technique can be applied to determine the best Road Width of the part, based on the minimum area error. This technique is verified by comparing the results with the experimental measurements of the area error with Road Widths.

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Modeling and Motion Control of the Precision Positioning Stage with Flexible Hinge Mechanism (유연힌지형 정밀 스테이지의 모델링 및 운동제어)

  • Kim, Yeung-Shik;Kim, Jai-Ik;Kim, In-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.51-58
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    • 2010
  • This paper suggests a control technique of the two axes precision stage. The stage is supported by four flexible spring hinges and driven by two piezoelectric actuators. The dynamic motion of the stage is analysed by the finite element method and identified by the frequency domain modeling technique based on the experimental data. The sliding mode control with integrator is applied to improve the tracking ability of the stage to the complex reference input signal. Experimental results demonstrate that the proposed modeling schemes and control algorithm can be used effectively for the two axes stage.