• Title/Summary/Keyword: Manufacturing system in fields

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Development of Precision Vision Inspection System for Micro Optical Parts using a New Optical Probe Implemented to have Multiple Fields of Views (다중광학창을 가진 광학소자 자동 검사 시스템 개발)

  • 이일환;이기수;박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.105-109
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    • 2001
  • The micro optical parts such as ferrules are required to be manufactured within very small tolerances, as the slight deviation of the tolerance would give very large amount of loss in communication efficiency. For efficient optical communication, outer diameter, fiber diameter, fiber separation and eccentricity are significant parameters to be inspected., Thus we developed an automatic inspection system to evaluate shape parameters of the optical fiber connectors(ferrule) upto submicron accuracy using machine vision. new optical probe of multi fields of views has been developed and the image processing and data analysis algorithms have been complemented in real time basis. The developed system is successfully used in the practical ferrule manufacturing industry, and about 0.1$\mu\textrm{m}$ accuracy can be obtained with very fast inspection time.

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Software Development for Glass-Bulb Automatic Design Integrated System Using Design Axiom (설계공리를 이용한 유리벌브 제품설계 자동화 시스템 구축)

  • Do, Sung-Hee;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1333-1346
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    • 1996
  • As the automation system in manufacturing field works more efficientely, the automation scheme is applied to many areas. In order to reduce the entire manufacturing, cost the design process must be automated. However, design process is so complicated, it is very difficult to construct the design automation system. The axiomatic approach to design provides a general theoretical framework for all design fields, including mechanical design. The key concepts of axiomatic design are : the existence of domains, the characteristic vectors within the domains that can be decomposed into hierarchies through zigzagging between the domains, and the design axioms. Using this approach, the glass bulb design process was analyzed and the design automation software was developed. Through menu display, a user can select or furnish the design input and generate the drawing with ease.

Flow Rate-Pressure Drop Characteristics of Dispersive ER Fluid According to Change of Electric Field Strength in Clearance between Parallel Plates (평행평판 간극에서 전기장의 강도변화에 따른 분산계 ER유체의 유량-압력강하 특성)

  • 장성철;염만오;김도태
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.78-83
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    • 2003
  • Electro-rheological(ER) fluids are suspensions in which rheological properties show an abrupt change with variation of electric fields. We modeled the parallel-plates relating to ER-Valve system and yielded shear stress according to the strength of electric field. The purpose of the present study is to examine the flow characteristics of ER fluids according to the strength of electric field between parallel-plates. Then the steady relationship between pressure drop and flow rate of the ER fluids between parallel-plates under application of an electric fields was measured. The pressure drop and flow rates of ER fluids under the application of electric fields for steady flow were measured. For the experiment, we used the ER fluids, 35w% zeolite having hydrous particles and differential pressure gauge. This test reviewed experiment for the special changes of ER fluids in the steady flow condition.

Analysis of Research Trends of Cyber Physical System(CPS) in the Manufacturing Industry (제조 분야 사이버 물리 시스템(CPS) 연구 동향 분석)

  • Kang, Hyung-Muck;Hwang, Kyung-Tae
    • Informatization Policy
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    • v.25 no.3
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    • pp.3-28
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    • 2018
  • The purpose of this study is to analyze the research trends and present future research directions in the field of Cyber Physical System (CPS), a key element in the 4th Industrial Revolution, Industry 4.0, and Smart Manufacturing that are currently promoted as important innovation agenda both at home and abroad. In this study, (1) the concepts of industry 4.0, smart manufacturing and CPS are summarized; (2) analysis criteria of these fields are established; and 3) analysis results are presented and future research direction is proposed. 74 overseas and 8 domestic literature on manufacturing CPS from 2013 to 2017 are identified through 'Google Scholar Search'. Major results of the analysis are summarized as follows: (1) research on a common methodology and framework for the manufacturing CPS needs to be done based on the analysis of the existing methodologies and frameworks of various perspectives; (2) in order to improve the maturity of the manufacturing CPS, it is necessary to study actual deployment and operations of CPS, including the existing systems; (3) it is necessary to study the diagnostic methodology that can evaluate manufacturing CPS and suggest improvement strategy; and (4) as for the detailed model and tool, it is necessary to reinforce research on SCM production planning and human-machine collaboration while considering the characteristics of CPS.

Double Electro-Magnetic Force Compensation Method for the Micro Force Measurement (미소 힘 측정을 위한 이중 전자기힘 보상방법)

  • 최임묵;우삼용;김부식;김수현
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.104-111
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    • 2003
  • Micro force measurement is required more frequently for a precision manufacturing and investment in fields of precision industries such as semiconductor, chemistry and biology, and so forth. Null balance method has been introduced as an alternative of a loadcell. Loadcells have advantages in aspects of low cost and easy manufacturing, but have also the limitation in resolution and sensitivity to environment variations. In this paper, null balance method is explained and the dominant parameters related to system performances are mentioned. Null position sensor, electromagnetic system and controller are investigated. Also, the characteristic experiment is carried out in order to estimate the resolution and the measurement range. In order to overcome the limitation by the drift of position sensor and the performance of controller, double electromagnetic force compensation method is proposed and experimented. After controlling and filtering, the resolution under $\pm$ 1mg and measurement range over 300g could be obtained.

Deformation analysis of Tool and Tool holder for Micromachining by FEM (FEM을 이용한 Micromachining용 Tool 및 Tool holder의 변형해석)

  • Min, Kyung-Tak;Jang, Ho-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.87-92
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    • 2010
  • Micromachining technology using a ultra-precision micromachining system is widely applied in the fields of optics, biotechnology and analytical chemistry, etc. specially in microfabrication of fresnel lens, light guide panels of TFT-LED and PDP ribs with micro-patterns, machining errors have an effect on the performance of those products. The deflection of tool and tool holder is known to be one of the very important factors that is due to machining errors in micromachining. The deflections of diamond tool and tool holder used in micro-grooving are analysed by FEM. We analysed by FEM. With an linearity valuation of FEM, deflection of tool and tool holder is calculated by using the data of cutting force which is acquired from micro-V groove machining experiments in micromachining system.

3D Face Carving Machine System: Aikolai System (3차원 얼굴 조각기: 아이꼴아이시스템)

  • 신흥식;김찬봉;이강주;박철환;권용찬;김주한
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.361-364
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    • 2001
  • CNC technology is used in various industrial fields, whose best example is the product part. The technology has been applied to machine tools such as automatic lathes and machining centers, etc. Recently, CNC technology has been applied not only to industrial parts but also to consumer part such as dental prosthesis and 3D face carving machine. In this paper, we introduce the application of the CNC technology to the 3D face carving machine, which the public has been not familiar with yet. It enables general users to control the machine and get the product with ease. We also mention examples of the application of the technology to the related fields and the way open CNC technology is used in controlling the calving machine.

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- Development of a Safety Assessment System Model in the Manufacturing Industry - (제조업에 대한 안전성평가시스템 모델 구축에 관한 연구)

  • 성호경
    • Journal of the Korea Safety Management & Science
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    • v.5 no.2
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    • pp.11-26
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    • 2003
  • While a number of Korean companies have undergone ceaseless restructuring to survive today's rapidly changing global economy, the brick and mortar industry has been exerting their efforts to enhance the productivity through the development of new products, quality improvement, cost reduction measures. At present, various risk-evaluation measures have been taken in the fields at the discretion of an enterpriser, though, the effective methods enabling quantitative analysis are insufficient. Accordingly, this study is intended to contribute to the synthetic safety manage -ment in the factory fields and to suggest the quantitative -risk-analysis system by introducing such safety-estimation steps as assortment of processes, pre-assessment of risk factors, decision of risks, counter measures against studied risks, establishment of remedies.

Micro Pattern Machining on Larger Surface Roll Molds (대면적 롤금형 미세패턴 가공공정 기술)

  • Song, Ki-Hyeong;Lee, Dong-Yoon;Park, Kyung-Hee;Lee, Seok-Woo;Kim, Hyun-Cheol;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.7-12
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    • 2012
  • In order to cope with the requirements of smaller patterns, larger surfaces and lower costs in the fields of displays, optics and energy, greater attentions are now being paid to the development of micro-pattern machining technology. Compared with flat moulds, large drums with micro patterns (roll moulds) have the advantages of short delivery, ease of manufacturing larger surfaces, and continuous moulding. This paper introduced the machining process technology of the roll moulds for display industry. The environmental effects were discussed and the importance of temperature maintenance was experimentally emphasized. The real time monitoring system for micro machining was introduced. A commercial solution was used to simulate the micro grooving and a deformation model of micro machined pattern was finally introduced.

Optimization of Multi-component Injection Molding Process Based on Core-back System (코어백 방식을 이용한 동시사출 성형 공정 최적화 연구)

  • Choi, Dong-Jo;Park, Hong-Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.67-74
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    • 2009
  • Injection molding have been used for manufacturing various fields of automotive interior trims for years. The demands on the injection molding technique are grown with the further development of the automobile technique and the design presentations for cost reduction and environment-friendly. This paper shows that multi-component injection conditions are different from general injection, also shows how to optimize part design and mold design and how to manufacturing through the efficient use of multi-component injection in development process using core back system. To fulfill this purpose, all influential process parameters related to the quality of automobile parts were analyzed in terms of the correlation between them. Base on that, a innovative process will be developed by injection engineers to implement it in practice.