• Title/Summary/Keyword: Manufacturing automation system

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Development of Automation System for High Density and Perpendicular Storage (고밀도 수직 보관 자동화 시스템 개발)

  • 이용중;윤진수;신신범;이양범;김성규(주)동명기전
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.231-234
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    • 2002
  • This thesis is to introduce development process and application for domestic production of Automation System for High Density and Perpendicular Storage used in the industrial field. Most of the traditional Automation Systems for High Density and Perpendicular Storage are imported and using in the industrial field. As a result of this condition, foreign competitive power is decreased cause increasing of production cost. In spite of economical burden to protect a loss with management in the case of the industrial field dealing with various products, imported Automation System for High Density and Perpendicular Storage is used. On this developed Automation System for High Density and Perpendicular Storage solved these problems. Developed system uses managing computer, it is easy to manipulate input and output of production and inventory management. Moreover, Developed system accomplished shortened driving time and mechanical safety.

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Communication Software Development and Experiments for a Cell Controller in a CIM System (자동화 시스템내 셀 제어기의 통신 소프트웨어 개발 및 실험)

  • S.H. Do;B.S. Jung;Park, G.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.4
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    • pp.88-99
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    • 1995
  • The demand for automatic manufacturing systems is increasing. Flexible Manufacturing System(FMS) is usually considered as a soluting for the shop floor automation. One of the difficulties in FMS is the communications problem. Since various machineries with different communications protocoles are included, applying a unified scheme is almost impossible. Therefore, a systematic approach is a key point to solve the communication problem. A cell is difined as an automation unit where closely related for a job reside together. A cell is a messenger between upper level computers and lower level machine equipment. In this research, the fonctions of the cell are defined to have more capabilities than conventional cells since a cell can be often a total manufacturing system is a small to medium sized factory. The cell conducts communications with different machines through the communications schemes established here. A set of software system has been developed according to the defined communication. The software has been tested for a simulation and real experiments for proof.

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Predicting Nonlinear Processes for Manufacturing Automation: Case Study through a Robotic Application

  • Kim, Steven H.;Oh, Heung-Sik
    • Journal of Korean Institute of Industrial Engineers
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    • v.23 no.2
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    • pp.249-260
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    • 1997
  • The manufacturing environment is rife with nonlinear processes. In this context, an intelligent production controller should be able to predict the dynamic behavior of various subsystems as they react to transient environmental conditions, the varying internal condition of the manufacturing plant, and the changing demands of the production schedule. This level of adaptive capability may be achieved through a coherent methodology for a learning coordinator to predict nonlinear and stochastic processes. The system is to serve as a real time, online supervisor for routine activities as well as exceptional conditions such as damage, failure, or other anomalies. The complexity inherent in a learning coordinator can be managed by a modular architecture incorporating case based reasoning. In the interest of concreteness, the concepts are presented through a case study involving a knowledge based robotic system.

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A Study on Optimized Layout Design of FAS Line Through Production Flow Analysis (생산 흐름 분석을 통한 FAS라인의 최적 배치 설계에 관한 연구)

  • Ga, Chun-Sik;Jung, Jin-Hwi;Jang, Bong-Choon;Eom, Yong-Gyun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1070-1075
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    • 2004
  • Many mid-sized companies in Korean automotive industry have attempted to solve the lack of human power, to control the quality of components, to improve the production rate, and to innovate the manufacturing line. The goals of this study are to analyze the production rate of an automotive component manufacturing line using simulation software, to construct a Flexible Automation Subassembly (FAS) system and to suggest an optimized layout design using FAS line. In this research, the simulation model for manufacturing line was developed and used the realistic data (production planning, component type, working order, process time, queue time, line rules, etc) of a medium sized company in Korean automotive industry. To complete this research, a simulation software 'ARENA' was used.

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A Study on Optimized Layout Design of FAS Line Through Production Flow Analysis (생산 흐름 분석을 통한 FAS라인의 최적 배치 설계에 관한 연구)

  • Ga Chun Sik;Jang Bong-Choon;Eom Yong-Gyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.1 s.232
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    • pp.38-44
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    • 2005
  • Many mid-sized companies in Korean automotive industry have attempted to solve the lack of human power, to control the quality of components, to improve the production rate, and to innovate the manufacturing line. The goals of this study are to analyze the production rate of an automotive component manufacturing line using simulation software, to construct a Flexible Automation Subassembly (FAS) system and to suggest an optimized layout design using FAS line. In this research, the simulation model for manufacturing line was developed and used the realistic data of a medium sized company in Korean automotive industry. To complete this research, a simulation software 'ARENA' was used. This research analyzed the work distribution strategy and cycle time element for production flow and proposed an optimized layout to resolve line balancing problem which would bring the improved production rate.

A Study of CCTV Video Tracking Technique to The Object Monitoring in The Automation Manufacturing Facilities (자동화 생산 시설물의 객체모니터링을 위한 CCTV 영상추적 기술에 관한 연구)

  • Seo, Won-Gi;Lee, Ju-Young;Park, Goo-Man;Shin, Jae-Kwon;Lee, Seung-Youn
    • Journal of Satellite, Information and Communications
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    • v.7 no.1
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    • pp.134-138
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    • 2012
  • In this paper, we implement the real-time status monitoring system to surveil the object in the automation manufacturing facilities and we propose the CCTV video tracking system using the video tracking filter to improve efficiency. To surveil the object in automation manufacturing facilities, we implement monitoring SW on the based of the video tracking filter instead of the general method for the video monitoring so the reliable monitoring based on the PC is possible efficiently. In addition, accessibility and convenience for administrator are improved as the real-time status confirmation function. Also, we conform the performance improvement effect through the performance analysis of the proposed monitoring system using the video tracking filter.

Preliminary design of a production automation framework for a pyroprocessing facility

  • Shin, Moonsoo;Ryu, Dongseok;Han, Jonghui;Kim, Kiho;Son, Young-Jun
    • Nuclear Engineering and Technology
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    • v.50 no.3
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    • pp.478-487
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    • 2018
  • Pyroprocessing technology has been regarded as a promising solution for recycling spent fuel in nuclear power plants. The Korea Atomic Energy Research Institute has been studying the current status of equipment and facilities for pyroprocessing and found that existing facilities are manually operated; therefore, their applications have been limited to laboratory scale because of low productivity and safety concerns. To extend the pyroprocessing technology to a commercial scale, the facility, including all the processing equipment and the material-handling devices, should be enhanced in view of automation. In an automated pyroprocessing facility, a supervised control system is needed to handle and manage material flow and associated operations. This article provides a preliminary design of the supervising system for pyroprocessing. In particular, a manufacturing execution system intended for an automated pyroprocessing facility, named Pyroprocessing Execution System, is proposed, by which the overall production process is automated via systematic collaboration with a planning system and a control system. Moreover, a simulation-based prototype system is presented to illustrate the operability of the proposed Pyroprocessing Execution System, and a simulation study to demonstrate the interoperability of the material-handling equipment with processing equipment is also provided.

A Study on Manufacturing Innovation in the Jewelry Industry through Automated Systems (자동화 시스템을 통한 쥬얼리 산업의 제조 혁신에 관한 연구)

  • Chun, Jung Jin
    • The Journal of the Convergence on Culture Technology
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    • v.6 no.4
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    • pp.123-130
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    • 2020
  • Prior to the introduction of automated systems such as jewelry CAD and CAM, the jewelry manufacturing industry had many originals made by hand. However, after the introduction of the automated system, original craftsmen with high technology have disappeared, and computer designers and 3D printing print engineers are taking their place. The introduction of automated systems such as CAD and CAM in the existing hand-made production line has resulted in diversification of designs and cutting-edge and specialization of jewelry manufacturing. In the domestic jewelry industry, the dependence of automation systems such as CAD and CAM in the manufacturing process continues to increase, and the situation is taking up more and more parts in the jewelry design curriculum of universities. From these results, the CAD/CAM automation system field in the jewelry manufacturing industry becomes an essential and important field in the future.

Structural Analysis of Cold Draw Bar Packaging Automation System (Cold Drawn Bar 포장 자동화 기계설비에 관한 구조해석)

  • Chin, Do-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.2
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    • pp.63-68
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    • 2020
  • In this study, we analyzed a cold draw (CD) bar packaging automation facility to examine its structural safety. The structural analysis focused on the frame part of the automatic packing machine for the CD round rod widely used in the industrial field, as well as the package supply device, banding suit, and crane part. As a result, we concluded that the structural safety for the banding suit, crane, and package supply device have been secured (safety factors of 9.8, 7.5, and 14.5, respectively). In addition, the safety factor of the transfer was 4.0.

Development of an Automation Tool for the Three-Dimensional Finite Element Analysis of Machine Tool Spindles

  • Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.2
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    • pp.166-171
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    • 2015
  • In this study, an automation tool was developed for rapid evaluation of machine tool spindle designs with automated three-dimensional finite element analysis (3D FEA) using solid elements. The tool performs FEA with the minimum data of point coordinates to define the section of the spindle shaft and bearing positions. Using object-oriented programming techniques, the tool was implemented in the programming environment of a CAD system to make use of its objects. Its modules were constructed with the objects to generate the geometric model and then to convert it into the FE model of 3D solid elements at the workbenches of the CAD system using the point data. Graphic user interfaces were developed to allow users to interact with the tool. This tool is helpful for identification of a near optimal design of the spindle based on, for example, stiffness with multiple design changes and then FEAs.