• Title/Summary/Keyword: Manufacturing automation

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$C^{++}$과 신경망을 이용한 In-process 감시 시스템의 구축 (Construction of In-process Monitoring System using $C^{++}$ and Neural network)

  • 조종래;정윤교
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.95-98
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    • 2002
  • Monitoring of the cutting trouble is necessarily required to do Factory Automation and Intelligent manufacturing system. Therefore, we constructed a monitoring system using neural network in order to monitor of the cutting trouble. From obtained result, it is shown that the cutting trouble can be monitored effectively by neural network

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자동화 계측 시스템 설계를 통한 액상황산알루미늄 제조 공정의 개선에 관한 연구 (A Study on Improvement of Liquid Aluminum sulfate Manufacturing Process Using Automation Measurement System)

  • 류정탁
    • 한국산업정보학회논문지
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    • 제22권5호
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    • pp.31-37
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    • 2017
  • 본 논문에서는 자동화 계측 시스템 설계를 통하여 액상황산알루미늄 제조 공정을 개선하였다. 액상황산알루미늄 제조과정은 대용량의 무게를 사용하며 제품의 품질이 생산과정에서 투입되는 원료의 비율에 높게 의존하기 때문에 정밀한 중량 분석이 매우 중요하다. 자동화설계를 위하여 대용량의 무게를 정밀하게 측정할 수 있는 로드셀 센서와 자동화 공정에서 가장 많이 활용되는 PLC 기술을 적용하였다. 자동화 시스템을 사용하기 전에 생산된 황산알루미늄에 포함된 산화알루미늄의 함량은 8.023% ~ 8.250%의 변화가 나타났으나 자동화 시스템 적용 이후에는 8.09% ~ 8.109% 로 변화폭이 크게 감소하였다. 그 결과 계량오차에 의한 품질 불량률을 감소시킬 수 있었으며 물과 재이용수의 부정확한 투입으로 인한 반응제품의 역류 현상과 같은 안전사고를 감소시킬 수 있었다.

자동화 설비 사업장 안전 도어 시스템 개발에 대한 연구 (A Study on the Development of Safety_door System in Automation Facilities Workplaces)

  • 이기철;이만수
    • 대한안전경영과학회지
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    • 제26권1호
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    • pp.25-30
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    • 2024
  • Considering the difficulties of the manufacturing industry by improving production efficiency in the era of high wages and aging in domestic automation facilities, automation facilities are considered an irreversible trend, but many serious related disasters are occurring due to the problems of increasing automation facilities due to the enlargement of manufacturing processes, line-up, and automation. The purpose of this study is to review the usage conditions and safety measures for industrial robots that are experiencing serious industrial accidents and are expected to continue to increase in facilities among automation facilities at the automation industrial site and propose ways to ensure the fundamental safety of the facilities at all times The suggestions are as follows. The purpose is to prevent safety accidents in advance by applying safety door aids to industrial sites and installing additional safety devices in safety slide door lock systems applied to safety fence doors of new and already installed facilities to detach safety keys and ensure that workers carry them at all times.

의류산업의 생산 자동화 현황과 그에 따른 생산기획 및 관리에 관한 연구 (A Study on the Production Planning and Management for Automated Clothing Manufacture)

  • 박진아;조진숙
    • 한국의류학회지
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    • 제21권1호
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    • pp.19-34
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    • 1997
  • The goals of this study are to suggest the guidance for automated clothing manufacture by analysis the technology of the automated manufacturing facilities and to propose how improve the efficiency of the production planning and management for automated clothing manufacture In this study, the research about the automated clothing manufacturing machines and the analysis about the modules and functions of apparel information systems were performed. In order to understand the factory automation of the larger clothing firms, the case study method was used. The case study samples were 3 clothing firms. The results and suggestions are as follows: 1. An information technology for automated clothing manufacture has enabled the computer integrated manufacturing system to connect production planning and management part with each work station on the factory floor. 2. The apparel information system to integrate and manage manufacturing informations from each workstation and the apparel CAD system are used in the department of production planning. At the cutting room, there are automated manufacturing machines like an automatic spreading system and an automatic cutting system. Sewing room has the computer controlled unit production system and semi-automated sewing machines. In addition, in the finishing room, an automatic packing machine and a press system are used and besides a warehousing system has been developed. Considering these available technology, for better product efficiency, it is necessary to consider and utilize the specific character of these automatic manufacturing machines and computer system whether they proper to each product style. 3. Most of the clothing manufacturers are in the stage of semi-automated manufacture. In order to improve the manufacturing environment, it is needed to gradual procedure of manufacturing automation with considering the firm's financial condition, existing facilities and staffs operating machines. The case study sample firms are in the high degree of manufacturing automation. They can accomplish the flexible manufacturing system to link the information system with each work station menufacturing system by computerized control. For the case of the firm having already used the computer integrated manufacturing and managing system, it is necessary that the function to deal with drawing information is added to the retaining module of the apparel system.

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Determination of Optimal Build Orientation Based on Satisfactory Degree Theory for RPT

  • Zhao, Jibin;Liu, Weijun;Wu, Jianhuang
    • International Journal of CAD/CAM
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    • 제6권1호
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    • pp.51-58
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    • 2006
  • In rapid prototyping, the optimal part orientation during fabrication is critical as it can improve part accuracy, minimize the requirement for supports and reduce the production time. Through investigating the geometric issues of STL model and process planning of RPM, This paper establishes optimizing model based on the considerations of staircase effect, support area and production time. The general satisfactory degree function is constructed employing the multi-objective optimization theory based on the general satisfactory degree principle. The best part-building orientation is obtained by solving the function employing generic algorithm. Experiment shows that the methods can effective resolve the part-building orientation in RP.

생산 자동화 및 의사결정지원시스템 지원을 위한 전사적 생산데이터 프레임웍 개발 (Enterprise-wide Production Data Model for Decision Support System and Production Automation)

  • 장재덕;홍순석;김철영;배성민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.615-616
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    • 2006
  • Many manufacturing companies manage their production-related data for quality management and production management. Nevertheless, production related-data should be closely related to each other Stored data is mainly used to monitor their process and products' error. In this paper, we provide an enterprise-wide production data model for decision support system and product automation. Process data, quality-related data, and test data are integrated to identify the process inter or intra dependency, the yield forecasting, and the trend of process status. In addition, it helps the manufacturing decision support system to decide critical manufacturing problems.

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효율적 코드변환 알고리즘에 기반한 PLC 의 체계적 설계 (Systematic Design of Programmable Logic Controller Based on Efficient Code Conversion Algorithm)

  • 차종호;조광현
    • 제어로봇시스템학회논문지
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    • 제7권12호
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    • pp.1009-1014
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    • 2001
  • The ladder diagram (LD) for programmable logic controllers (PLCs) ar responsible for much important roles in advance industrial automation. As automated systems become more complex the design procedures of the system become more difficult as well. Hence. the design automation issues based on discrete event models(DEMs) are receiving more attention. One of the popular ways of tackling these problems is employing Petri nets. In this paper, we use the modified automation Petri net(MAPN) to model the manufacturing system and the modified token passing logic (MTPL) method conversion (ECC) algorithm based on the MAPN and the MTPL Finally, an example of the manufacturing system is provided to illustrate the proposed ECC algorithm.

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공장 자동화용 네트워크의 기술 동향 (Trends of communication network technologies for factory automation)

  • 최엽
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1987년도 한국자동제어학술회의논문집; 한국과학기술대학, 충남; 16-17 Oct. 1987
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    • pp.376-381
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    • 1987
  • There are many kinds of intelligent devices on the factory floor nowadays. Standardized communication methods became a necessity for efficient flow of production information among various systems. MAP (Manufacturing Automation Protocol) based on ISO (International Standard Organization) OSI (Open Systems Interconnection) is gaining acceptance of major industries worldwide.

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자동차 부품의 로봇 처리 시스템을 위한 3D 비전 구현 (3D Vision Implementation for Robotic Handling System of Automotive Parts)

  • 남지훈;양원옥;박수현;김남국;송철기;이호성
    • 한국기계가공학회지
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    • 제21권4호
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    • pp.60-69
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    • 2022
  • To keep pace with Industry 4.0, it is imperative for companies to redesign their working environments by adopting robotic automation systems. Automation lines are facilitating the latest cutting-edge technologies, such as 3D vision and industrial robots, to outdo competitors by reducing costs. Considering the nature of the manufacturing industry, a time-saving workflow and smooth linkwork between processes is vital. At Dellics, without any additional new installation in the automation lines, only a few improvements to the working process could raise productivity. Three requirements are the development of gripping technology by utilizing a 3D vision system for the recognition of the material shape and location, research on lighting projectors to target long distances and high illumination, and testing of algorithms/software to improve measurement accuracy and identify products. With some of the functional requisites mentioned above, improved robotic automation systems should provide an improved working environment to maximize overall production efficiency. In this article, the ways in which such a system can become the groundwork for establishing an unmanned working infrastructure are discussed.