• Title/Summary/Keyword: Manufacturing Quality Control

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Development of Arm Motion Sensing System Using Potentiometer for Robot Arm Control (로봇 팔의 제어를 위한 포텐셜미터를 이용한 팔 움직임 감지 시스템 개발)

  • Park, Ki-Hoon;Park, Seong-Hun;Yoon, Tae-Sung;Kwak, Gun-Pyong;Ann, Ho-Kyun;Park, Seung-Kyu
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.16 no.4
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    • pp.872-878
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    • 2012
  • In this paper, an arm motion sensing system using potentiometer is developed. Most motion sensing systems use optical method for the quality of motion data. The optical method needs much cost for manufacturing capture system and takes much time for correcting the captured data. And mechanical method entails relativity low cost, but it uses the wires and takes much time for correcting the data like the optical method. For solving the problems, in this paper, an arm motion sensing system is newly developed using low cost potentiometer and based on the suggested simple calculation method for the joint angles and the angular velocities. For the verification of the performance of the developed system, practical experiments were executed using real human arm motion and a robot arm. The experimental results showed that the motion of the robot arm controlled by the output of the developed motion sensing system is much similar with the motion of human arm.

Treatment of Abandoned Coal Mine Discharged Waters Using Lime Wastes

  • Park Joon-Hong;Kim Hee-Joung;Yang Jae-E.;Ok Yong-Sik;Lee Jai-Young;Jun Sang-Ho
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2005.10a
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    • pp.59-61
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    • 2005
  • In Korea, hundreds of abandoned and closed coal and metallic mines are present in the steep mountain valleys due to the depression of the mining industry since the late 1980s. From these mines, enormous amounts of coal waste were dumped on the slopes, which causes sedimentation and acid mine drainage (AMD) to be discharged directly into streams causing detrimental effects on soil and water environments. A limestone slurry by-product (lime cake) is produced from the Solvay process in manufacturing soda ash. It has very fine particles, low hydraulic conductivities ($10^{-8}{\sim}10^{-9}cm/sec$), high pH, high EC due to the presence of CaO, MgO and $CaCl_2$ as major components, and traces of heavy metals. Due to these properties, it has potential to be used as a neutralizer for acid-producing materials. A field plot experiment was used to test the application of lime cake for reclaiming coal wastes. Each plot was 20 x 5 m (L x W) in size on a 56% slope. Treatments included a control (waste only), calcite ($CaCO_3$), and lime cake. The lime requirement (LR) for the coal waste to pH 7.0 was determined and treatments consisted of adding 100%, 50%, and 25% of the LR. The lime cake and calcite were also applied in either a layer between the coal waste and topsoil or mixed into the topsoil and coal waste. Each plot was hydroseeded with grasses and planted with trees. In each plot, surface runoff and subsurface water were collected. The lime cake treatments increased the pH of coal waste from 3.5 to 6, and neutralized the pH of the runoff and leachate of the coal waste from 4.3 to 6.7.

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Fabrication and Evaluation of Machinability of Diamond Particle Electroplating Tool for Cover-Glass Edge Machining (커버 글래스 엣지 가공을 위한 다이아몬드 입자 전착 공구 제작 및 가공성 평가)

  • Kim, Byung-Chan;Yoon, Ho-Sub;Cho, Myeong-Woo
    • Design & Manufacturing
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    • v.11 no.1
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    • pp.1-6
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    • 2017
  • In these days, due to generalization of using smart mobile phone and wearable device such as smart watch, demand of Cover-glass and touch screen panel for protecting display increases. With increasing the demand of Cover-glass, slimming technique is promising for weight lightening, zero bezel. Cover-glass produced by this technique is required to decreasing thickness with increase strength. In the Cover-glass manufacturing process, mechanical processing and chemical processing has improve in the strength. Generally, Diamond electrodeposition wheel is used in mechanical process. Reinforced glass with the characteristics of the brittle and high hardness was manufactured by using a diamond electrodeposition wheel. At this time, Because of surface of the tool present non-uniform distribution of diamond particle, it has generate Loading of wheel and it has been decrease life of grinding tool, efficiency of grinding, quality and shape accuracy of workpiece. Thus Research is needed to controling particle distribution of diamond electrodeposition wheel uniformly. And it is necessary to study micro hole machining such as proximity senser hole, speaker hole positioned Cover-glass. Reinforced glass with the characteristics of the brittle and high hardness is difficult to machining. Processing of reinforced glass have generated wear of tool, micro cracks. Also, it is decreasing shape accuracy. In this paper, We conducted a study on how to control particle distribution uniformly about the diamond tool manufactured using elecetodeposition processing. It analyzed the factors that affect the arrangement of the particles in the electrodeposition process by design of experiment. And There is produced the grinding tool, which derives an optimum deposition conditions, for processing Cover-glass edge and the machinability was evaluated.

Development of a Tractor Attached Round Bale Wrapper(II) - Manufacturing of proto-type bale wrapper and its performance test (트랙터 견인형 원형 베일 랩퍼의 개발(II) - 시작기의 제작 및 성능 평가 -)

  • Kim, H. J,;Park, K. K.;Myung, B. S.;Choi, J. S.;Kim, T. W.;Jang, C.;Hong, D. H.
    • Journal of Biosystems Engineering
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    • v.27 no.3
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    • pp.195-202
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    • 2002
  • In order to make a winter cereal wrap silage, a tractor attached round bale wrapper was developed locally. Its specific structure and various functions were reported in the last submitted paper. In this study a control system of bale wrapper combining with the actuators of various processes was developed to make round bale wrapper compatible in the field. Also. its performance was tested by making the rye round bale. The results can be summarized as fellow. 1. The field capacity of round bale wrapping was investigated around 0.5 ha/hr, and the operating time of bale wrapper was about 3 min for each 500kg round bale 2. Plastic film which has maximum elongation rate of 796% was stretched to 150∼170% of original length and was lessened to 80∼90% of original width. 3. In the quality test of bale produced by developed bale wrapper, there was no significant changes of moisture contents if it was wrapped more than 4 layers of 25 ㎛-plastic film. 4. Also. temperature of the wrapped bale was about 33$\^{C}$ in the beginning of fermentation and was stabled to 26∼29$\^{C}$ during one month or more storage. Therefore, wrapping performance of the developed bale wrapper was properly.

Compressive Strength Properties of Concrete Using High Early Strength Cement and Recycled Aggregate with Steam Curing Conditions (조강시멘트와 순환골재를 적용한 콘크리트의 증기양생조건별 압축강도 특성)

  • Kim, Yong-Jae;Kim, Seung-Won;Park, Cheol-Woo;Sim, Jong-Sung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.1
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    • pp.76-81
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    • 2016
  • Recycled aggregate is a valuable resource in Korea in lack of natural aggregate. Government recognizes the importance and suggests various policies enhancing its use for higher value-added application. Most of recycled aggregate produced currently in Korea, however, is applied for low value-added uses such as embankment, reclamation, etc. Its higher valued application such as for structural concrete is very limited. Although domestic manufacturing technology of recycled aggregate is at the world level, recycled aggregate is not applied for structural concrete. Primary reasons for the limited use of the recycled aggregate include bonded mortar and cracks occurred during crushing and hence it is very difficult to predict and control the quality of recycled aggregate concrete. This research intended to grasp combined characteristics of recycled aggregate, high early strength cement, maximum temperature and time duration of steam curing and then, analyze the effects of factors. Also, it suggested the method to improve field applicability of recycled aggregate concrete.

ALC(Autoclaved Lightweight Concrete) Hardness Prediction by Multiple Regression Analysis (다중회귀분석을 이용한 ALC 경도예측에 관한 연구)

  • Kim, Kwang-Soo;Baek, Seung-Hoon;Chung, Soon-Suk
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.7 no.2
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    • pp.101-111
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    • 2012
  • In the ALC(Autoclaved lightweight concrete) manufacturing process, if the pre-cured semi-cake is removed after proper time is passed, it will be hard to retain the moisture and be easily cracked. Therefore, in this research, we took the research by multiple regression analysis to find relationship between variables for the prediction the hardness that is the control standard of the removal time. We study the relationship between Independent variables such as the V/T(Vibration Time), V/T movement, expansion height, curing time, placing temperature, Rising and C/S ratio and the Dependent variables, the hardness by multiple regression analysis. In this study, first, we calculated regression equation by the regression analysis, then we tried phased regression analysis, best subset regression analysis and residual analysis. At last, we could verify curing time, placing temperature, Rising and C/S ratio influence to the hardness by the estimated regression equation.

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A Research for the Noise Development of the FF 8th Speed Automatic Transmission (전륜 8속 자동변속기 소음 개발에 대한 연구)

  • Lee, Hyun Ku;Hong, Sa Man;Kim, Moo Suk;Hur, Jin Wook;Yoo, Dong Kyu
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.5
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    • pp.559-566
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    • 2016
  • This study shows a development procedure and results of noise reduction for a new developed FF 8th speed automatic transmission. Based on planetary gear operating frequency analysis using PTA(planetary transmission analysis) program developed in 2012, It is expected that gear noise of the rear planetary gear set could be recognized easily in the concept design stage. Therefore, pRMC (planetary run many cases) analysis program that is developed in 2012 was applied to minimize the planetary gear noise level and noise distributions versus torque. To minimize noises coming from oil pump and final gears of a new transmission, several changes were applied, such as changing the clearance of double angular ball bearing, the oil pump rotor tooth number from 9 to 11 and the oil pump type from parachoid to megafloid and so on. Besides, stiffness values of the transmission case and the mount bracket were measured and reinforced properly. Finally, The total noise of the new FF 8th speed automatic transmission was developed successfully. Furthermore, E.O.L. testers also have been adapted to control the noise quality of automatic transmission assembly in the manufacturing factory. This paper could provide practical solutions to the automatic transmission NVH problems.

On-line Surface Defect Detection using Spatial Filtering Method (공간필터법을 이용한 온라인 표면결함 계측)

  • Moon, Serng-Bae;Jun, Seung-Hwan
    • Journal of Navigation and Port Research
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    • v.28 no.1
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    • pp.43-49
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    • 2004
  • Defects inspection of commodities are very important with those design and manufacturing process and essential to strengthen the competitiveness of those. If on-line automatic defects detection is performed without damaging to products, the production cost shall be curtailed through the reducing man-power, economical management of Q.C(Quality Control). In this paper, it is suggested three spatial filtering methods which can extract the necessary information in case of defects being on the surface of object like iron plate. In addition, the dependence of filtering characteristics on parameters such as the pitch and width of slits is analyzed and the surface defect detection system is constructed. Several experiments were carried out for determining the adequate spatial filtering method through comparing and analyzing effects of parameters like defect's size and shape, intensity of light, noise of coherent source and slit number.

A Study on the Improvement of Selecting the Manufacturing and Purchasing Source of Domestic Procurement (내자조달의 제조.구매 조달원 선정 개선방안 연구 - 사용자 불만 최소화를 중심으로-)

  • Song, Young-Il;Lee, Dong-Sik
    • Journal of the military operations research society of Korea
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    • v.32 no.1
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    • pp.90-112
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    • 2006
  • The main purpose of this study is to develop an economical efficiency and maximize efficient characteristic of national defense supply. It's very important to select a supply unit which is excellent in business because it's maximize its efficiency in procurement. So this study focused on the users' dissatisfactions and the elements which have an effect on procurement, especially when they have a general competition contract. In order to have a good result, we studied the papers from Ministry of National Defense supply headquarters and the National Defense Quality Control Office, and referred to various data which contracted within recent 2 years and collect users' dissatisfactions in 3 years in track and mobile equipment field. And we present a analysis between the dissatisfactions and the elements of procurement method by SPSS 12.0.

Analytical Model for the Analysis of Pop-up Deviation of the Trunk Lid with Torsion Bar (토션바 트렁크의 팝업량 산포 분석을 위한 해석모델)

  • Son, Sungmin;Yun, Jaedeuk;Jung, Yoongho;Yim, Hyangsoo;Jang, Kookjin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.175-181
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    • 2014
  • A four-link mechanism consisting of torsion bars is used for opening the trunk lid in most midsize sedans. When the weight of the lid is in equilibrium with the spring force exerted by torsion bars, the lid stops opening at a pop-up height. However, the actual pop-up height has large deviations from the specified height even with the same parts in the same car model, which leads to quality issues. Automotive manufacturers have experienced this deviation problem despite much effort to resolve it. In this research, we developed a multi-body dynamics model for the analysis of pop-up deviation of a trunk lid with torsion bars, which can simulate the actual pop-up motion of the trunk lid by considering kinematic constraints of the motion and friction forces in joints. We could also determine the most important factor that governs the pop-up height by sensitivity analysis of all parts. The developed system can be used for the analysis of other trunk lid systems to control the tolerance of parts.