• Composites Research
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• 제36권2호
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• pp.108-116
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• 2023

본 논문에서는 복합재료로 제작된 구조물의 유지보수 자동화를 위한 소형 매니퓰레이터 플랫폼 개발을 위해 기구학적 설계와 다물체 동역학 해석을 수행하였다. 매니퓰레이터의 기구학적 설계를 수행하기 위해 기존복합재 보수 공정을 고려하였다. 보수용 패치 적층 공정을 고려하여 매니퓰레이터와 엔드 이펙터의 기본 제원을 선정한 뒤 3-D 설계를 수행하였다. 이후 보수공정을 고려한 역기구학 해석을 통해 시뮬레이션 및 제어에 필요한 변수를 MATLAB에서 생성하였다. 플랫폼의 구조안정성 평가를 위해 Altair Inspire와 Optistruct를 통한 다물체 동역학 해석을 수행하였다. Inspire에서 진행된 시뮬레이션을 기반으로 Optistruct에서 다물체 동역학 해석을 수행한 뒤 시간에 따른 최대 변위와 Von-Mises 응력 결과를 통해 구조안정성을 검증하였다. 설계검증을 위해 플랫폼의 실제 제작 및 제어를 수행하여 시뮬레이션과 비교한 결과, 실제 보수과정 경로와 시뮬레이션이 잘 일치하는 것을 확인하였다.

• 산업경영시스템학회지
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• 제46권3호
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• pp.139-147
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• 2023

The metal bush assembling process is a process of inserting and compressing a metal bush that serves to reduce the occurrence of noise and stable compression in the rotating section. In the metal bush assembly process, the head diameter defect and placement defect of the metal bush occur due to metal bush omission, non-pressing, and poor press-fitting. Among these causes of defects, it is intended to prevent defects due to omission of the metal bush by using signals from sensors attached to the facility. In particular, a metal bush omission is predicted through various data mining techniques using left load cell value, right load cell value, current, and voltage as independent variables. In the case of metal bush omission defect, it is difficult to get defect data, resulting in data imbalance. Data imbalance refers to a case where there is a large difference in the number of data belonging to each class, which can be a problem when performing classification prediction. In order to solve the problem caused by data imbalance, oversampling and composite sampling techniques were applied in this study. In addition, simulated annealing was applied for optimization of parameters related to sampling and hyper-parameters of data mining techniques used for bush omission prediction. In this study, the metal bush omission was predicted using the actual data of M manufacturing company, and the classification performance was examined. All applied techniques showed excellent results, and in particular, the proposed methods, the method of mixing Random Forest and SA, and the method of mixing MLP and SA, showed better results.

• 대한기계학회논문집A
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• 제36권2호
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• pp.179-186
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• 2012

자동차 산업에서 대기오염을 줄이고 연비를 향상시키기 위해 경량화가 중요한 과제로 여겨지고 있다. 이를 위해 알루미늄 소재의 적용이 증가하고 있다. 판재를 차체에 적용하기 위해서는 주로 프레스 가공 공정을 거치게 된다. 이때, 재료, 제품설계 및 프레스 공정의 부적절한 가공 변수의 사용으로 인하여 파단, 주름, 및 스프링 백 등에 의한 다양한 형태의 가공 불량이 발생한다. 따라서 이들 변수들의 적절한 조화 뿐 만 아니라 엄격한 공정 관리가 요구된다. 이에 본 연구에서는 자동차 판재에 주로 사용되는 Al5454 재료에 대한 이론적으로 유도한 소성 불안정 조건을 구하고, MATLAB을 이용하여 성형 한계도를 도출하였다. 또한, 장출 인장 실험을 통해 얻어진 실험값과 이론적으로 도출한 성형 한계도와의 비교를 수행하였다.

• 산업진흥연구
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• 제9권1호
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• pp.21-29
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• 2024

급변하는 정보화 사회에서는 스마트폰와 태블릿을 비롯한 다양한 전자기기가 더욱 디지털화되고 플렉시블 디스플레이와 같은 고성능을 갖추며 발전하고 있다. 본 연구에서는 경제적 절감을 위한 플렉시블 디스플레이의 고가 소재를 대체하는 전도성 고분자인 PEDOT과 투명 기판인 PET를 적용한 TCF의 제조 공정 최적화를 진행하였다. PEDOT 코팅을 이용한 TCF 생산 공정에서 주요 변수인 생산 속도 (m/min), 코팅 최고 온도 (℃), PEDOT 공급 속도 (rpm)에 따른 표면 저항률 (Ω/□)을 반응표면분석법을 사용하여 최적화하였다. 결과적으로, 생산 속도 22.16 m/min, 코팅 최고 온도 125.28 ℃, PEDOT 공급 속도 522.79 rpm으로 최적 조건을 도출했다. F 값은 18.37, P-값은 < 0.0001, 결정계수(R²)는 0.9430으로 결과의 신뢰성이 높음을 확인했다. 최적 조건에서의 예측값은 145.75 Ω/□이며, 실험값은 142.97 Ω/□이었다. 이 연구 결과를 기반으로 대량 생산 공정에 적용하면 기존의 생산 수율 보다 높은 수율을 달성하고 불량 발생률을 줄일 수 있을 것으로 판단된다.

• Journal of Mechanical Science and Technology
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• 제16권8호
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• pp.1102-1108
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• 2002

In this study, a topological design sensitivity of the ai. bearing surface (ABS) is suggested by using an adjoint variable method. The discrete form of the generalized lubrication equation based on a control volume formulation is used as a compatible condition. A residual function of the slider is considered as an equality constraint function, which represents the slider in equilibrium. The slider thickness parameters at all grid cells are chosen as design variables since they are the topological parameters determining the ABS shape. Then, a complicated adjoint variable equation is formulated to directly handle the highly nonlinear and asymmetric coefficient matrix and vector in the discrete system equation of air-lubricated slider bearings. An alternating direction implicit (ADI) scheme is utilized for the numerical calculation. This is an efficient iterative solver to solve large-scale problem in special band storage. Then, a computer program is developed and applied to a slider model of a sophisticated shape. The simulation results of design sensitivity analysis (DSA) are directly compared with those of FDM at the randomly selected grid cells to show the effectiveness of the proposed approach. The overall distribution of DSA results are reported, clearly showing the region on the ABS where special attention should be given during the manufacturing process.

• 한국정밀공학회지
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• 제21권12호
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• pp.67-74
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• 2004

Linear motor has been considered to be the most suitable electric machine for high speed and high precision linear motion control. Thrust of linear motor is one of the important factor to specify motor performance. Maximum thrust can be obtained by increasing the current in conductor and is relative to the sizes of conductor and magnet. But, the current and the size of conductor have an effect on temperature of linear motor. Therefore, it is practically important to find design results that can effectively maximize the thrust of linear motor within limited range of temperature. Finite element analysis was applied to calculate thrust and numerical solutions were compared with experiment. The temperature of the conductor was calculated by the thermal resistance which was measured by experiment. The optimum design process was coded by the ADPL of ANSYS which is a commercial finite element analysis software. Design variables and constraints were chosen based on manufacturing feasibility and existing products. As a result, it is shown that temperature of linear motor plays an important role in determining optimum design.

• 한국공작기계학회논문집
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• 제14권3호
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• pp.87-95
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• 2005

The object of this study is to investigate the effect of joinability by using acoustic emission(AE) signals and doing a pattern recognition for weld heat affected zone(HAZ) in tensile testing. This study was carried out an SWS 490A high tension steel for electric shielded metal arc welding(SMAW), $CO_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. The results of the tensile test of weld HAZ come out electric shield arc welding $>\;CO_2$ gas arc welding > TIG welding in case of single welding. It is believed that this is a phenomenon where difference of its root opening or base metal thickness. Also, the technique of AE is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.

• Structural Engineering and Mechanics
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• 제3권4호
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• pp.373-382
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• 1995

The weighting strategy has received a great attention and has been widely applied to multicriterion optimization. This gaper examines a global criterion method (GCM) with the weighting objectives strategy in fuzzy structural engineering problems. Fuzziness of those problems are in their design goals, constraints and variables. Most of the constraints are originated from analysis of engineering mechanics. The GCM is verified to be equivalent to fuzzy goal programming via a truss design. Continued and mixed discrete variable spaces are presented and examined using a fuzzy global criterion method (FGCM). In the design process a weighting parameter with fuzzy information is introduced into the design and decision making. We use a uniform machine-tool spindle as an illustrative example in continuous design space. Fuzzy multicriterion optimization in mixed design space is illustrated by the design of mechanical spring stacks. Results show that weighting strategy in FGCM can generate both the best compromise solution and a set of Pareto solutions in fuzzy environment. Weighting technique with fuzziness provides a more relaxed design domain, which increases the satisfying degree of a compromise solution or improves the final design.

• The Journal of the Acoustical Society of Korea
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• 제16권2E호
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• pp.3-13
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• 1997

The Jing is a traditional Korean percussion instrument which plays a major role in Korean folk music. The distingishing feature of this instrument is its unique, long lasting low tone timbre. In this paper, we investigated the vibro-acoustic characteristics of the Jing. Our attention was focused mainly on findings out the physical variables that determine its unique sound. By understanding the way in which the Jing is manufactured, we were able to realize that the unique manufacturing and especially the tuning process by expert craftsman is responsible for the peculiar timbre the Jing produces. The experimental methods implemented to analyzer the Jing were planar acoustic holography and direct measurements by accelerometers. The results from the holographic method and the direct measurements were in good agreement. It turned out that unlike most percussion instruments which have inharmonic partials, the Jing has harmonic partials which are responsible for its unique low-tone timbre. From the holographic representations of the modes, it is clear that the antinodes are located in the center of the Jing which is coincident with the typical striking location. In addition, intensity maps were constructed so that the specific acoustic energy flow can be visualized. It was also interesting to see the the circulation of energy intensity which corresponds to the rotating mode of the Jing.

• Structural Engineering and Mechanics
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• 제6권6호
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• pp.659-671
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• 1998

Exercise of complete control on all aspects of any manufacturing / fabrication process is very difficult, leading to uncertainties in the material properties and geometric dimensions of structural components. This is especially true for laminated composites because of the large number of parameters associated with its fabrication. When the basic parameters like elastic modulus, density and Poisson's ratio are random, the derived response characteristics such as deflections, natural frequencies, buckling loads, stresses and strains are also random, being functions of the basic random system parameters. In this study the basic elastic properties of a composite lamina are assumed to be independent random variables. Perturbation formulation is used to model the random parameters assuming the dispersions small compared to the mean values. The system equations are analyzed to obtain the mean and the variance of the plate natural frequencies. Several application problems of free vibration analysis of composite plates, employing the proposed method are discussed. The analysis indicates that, at times it may be important to include the effect of randomness in material properties of composite laminates.