• Title/Summary/Keyword: Manufacturing Process Automation

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Experimental Study of Developing D/B for Polishing Automation of Die and Mold (금형면 자동 다듬질 장치의 D/B 구축을 위한 실험적 연구)

  • 안유민
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.80-86
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    • 2000
  • Although polishing process take 30-50% of whole process of manufacturing die and mold it has not been fully automat-ed yet. Considering current trend of manufacturing it is necessary to study on polishing automation. To accomplish automation reliable database must be developed. For developing it polishing mechanism should be defined and a general empirical formula that can be applied widely should be created. In this paper it is found that polishing process must be separated into 2 process such as removing cusp and getting fine surface process and the polishing parameter which is com-posed of major machining parameters and normalization of data can be applied efficiently in making reliable database.

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A Study on the Design of Filter Assembly Automation System (Filter 조립 자동화 시스템 설계에 관한 연구)

  • Kim, Hong-Gun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.111-117
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    • 2008
  • An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. By that automation procedure, it is expected to enhance working environment such as reducing laboring load, harmful gas, and burning scald. Furthermore, this automation process also minimizes via standardization of manufacturing process so that it may increase productivity and reliability. An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. Filter automation process also gives a good quality and productivity by simplifying to only one line from the complicated process such as filter cutting$\rightarrow$ adhering$\rightarrow$fabricating in a very small space. It is found that a new conceptual design of dry furnace shows the better quality like uniform heat distribution compared to the conventional design. It is also found that the present design gives a better working environment by adding cooling system.

Study on the implementation of fieldbus network in the manufacturing automation system (생산자동화 시스템에서 필드버스 네트워크 구축 기술 연구)

  • 김기암;홍승호;김지용;고성준
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1020-1023
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    • 1996
  • Fieldbus provides real-time data communication among field devices in the process control and manufacturing automation systems. This paper presents an implementation method of Profibus in the experimental model of manufacturing automation system. The manufacturing automation system considered in this paper consists of robots, NC machines, sensors, conveyers and PCs. The application task programs are developed on the basis of FMS/FMA7 communication services which are provided by Profibus application layer. The communication and application programs are developed in the real-time environment.

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A Study on the Implementation of RPA Software for the Manufacturer Automation: Focusing on the Case of a Local Manufacturer (제조업체 사무자동화를 위한 RPA 소프트웨어 구현에 대한 연구: 지역 제조업체 사례를 중심으로)

  • Chung, Sung-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.2_2
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    • pp.247-255
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    • 2022
  • Robot Process Automation (RPA) is a computer technology called Robotic Process Automation, a form of business process automation based on the concept of software robots or artificial intelligence (AI) walkers. In general, in traditional workflow automation tools, software developers design software that creates a set of actions to automate tasks and interfaces for the back-end systems using internal APIs or dedicated script languages. However, in RPA software, automation can be implemented by configuring an operating processor as if the general user is directly performing the task of the application. In other words, it can be said that it is a suitable development method for automating simply repetitive tasks rather than developing specific programs in which all necessary functions are implemented, as in general software development. Thus, this is more appropriate for configuring and automating RPA software in traditional manufacturing companies that are not easy to develop and apply smart factories or high-end AI software. Therefore, this research aims to analyze the requirements required at the actual manufacturing companies, focusing on the manufacturer's case in Changwon, Gyeongsangnam-do, called SinceWin Co., Ltd., and to examine the possibility of RPA software in the manufacturing companies by implementing actual RPA software that supports office automation. Through the research, it was confirmed that the actually implemented RPA software met the requirements of the company and helped manufacturer practice significantly by automating the parts that were worked error-prone and manually periodically.

A Study on the Automation of Manufacturing and production Process for Press Die (프레스 금형의 가공 및 제작 공정의 자동화에 관한 연구)

  • Choi, Kye-Kwang;Kim, Sei-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4108-4114
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    • 2010
  • The automation of the machining and manufacturing process of press die is designed to shorten the working time by avoiding unnecessary repetitive works and to obtain subject articles with standard quality. Automation as used in this paper includes 3-D die design, machining center, wire-cut electrical discharge machining, and drawing works. This paper deals with research work on the automation of the machining and manufacturing process of the press die after 3-D die design using the Irp bracket for the control box sensor. The research was conducted under the same setting as that of die design.

A Study on the Standardization of Fuse Process for Automation of Manufacturing (공장자동화를 위한 신발갑피 Fuse공정 표준화 설계 연구)

  • Kim, Hyun-Hee;Lee, Kyung-Chang
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.2
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    • pp.235-241
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    • 2019
  • The shoe manufacturing process is very low compared to other industries due to the labor-intensive process. As automation and smart factories are becoming more and more automated, changes in the shoe manufacturing process are also needed. In this paper, we want to standardize the fuse manufacturing process by modularizing it. First, we defined the terms of shoeupper and fuse process, the shoe upper fuse process by function and classified it as a modular process. The fuse process can be modularized with pattern supply module, pattern recognition module, pattern laminate module, pattern waiting module, adhesion module, heat pressing module, transmission module, etc.

A Study on the Implementation of Fieldbus-Based Manufacturing Automation Systems (필드버스를 이용한 생산자동화 시스템 구축 기술 연구)

  • Hong, Seung-Ho;Park, Tae-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.91-102
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    • 1999
  • Fieldbus provides real-time data communication among field devices in the manufacturing automation and process control systems. In this study, an experimental model of fieldbus-based manufacturing automation system is developed. Experimental model consists of two robots, two conveyor belts, NC machine, PLC, sensors and operator station. These machines are interconnected into the Profibus network, and exchange their data through the services provided by FMS(Fieldbus Message Specification), which is the application layer protocol of Profibus. The experimental model is used to measure the network-induced delay of variable and file data transmitted through FMS services. Network-induced delays are collected and analyzed on each sublayer of Profibus protocol stack. The results obtained from the experiment of this study can be effectively utilized when fieldbus is implemented on the practical manufacturing automation systems.

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Enterprise-wide Production Data Model for Decision Support System and Production Automation (생산 자동화 및 의사결정지원시스템 지원을 위한 전사적 생산데이터 프레임웍 개발)

  • Jang J.D.;Hong S.S.;Kim C.Y.;Bae S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.615-616
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    • 2006
  • Many manufacturing companies manage their production-related data for quality management and production management. Nevertheless, production related-data should be closely related to each other Stored data is mainly used to monitor their process and products' error. In this paper, we provide an enterprise-wide production data model for decision support system and product automation. Process data, quality-related data, and test data are integrated to identify the process inter or intra dependency, the yield forecasting, and the trend of process status. In addition, it helps the manufacturing decision support system to decide critical manufacturing problems.

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A Study on Improvement of Liquid Aluminum sulfate Manufacturing Process Using Automation Measurement System (자동화 계측 시스템 설계를 통한 액상황산알루미늄 제조 공정의 개선에 관한 연구)

  • Ryu, Jeong Tak
    • Journal of Korea Society of Industrial Information Systems
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    • v.22 no.5
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    • pp.31-37
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    • 2017
  • In this Paper, we have Improved the Manufacturing Process of Liquid Aluminum Sulfate using the Design of Automated Measurement Systems. The Manufacturing Process of Liquid Aluminum Sulfate uses a Large Weight. The Quality of a Product Depends Highly on the Proportion of the Raw Material Input in the Production Process. Therefore, it is Very Important to Accurately Measure the Amount of Raw Material. For Automation Design, Load Cell Sensor which can Measure Large Weight Accurately and PLC Technology which is most used in Automation Process are Applied. The Content of Aluminum Oxide in the Aluminum Sulfate Produced before the Automation Design Varies from 8.023% to 8.250%. However, after Automation Design, the Amount of Change from 8.09% to 8.19% was Greatly Reduced. As a Result, we could Reduce the Quality Defect rate Due to Weighing Errors and Reduce Safety Accidents by Applying Automation System.

Real-Time Monitoring for Automobile Rubber Parts Manufacturing (방진고무 생산공정의 실시간 모니터링)

  • 정광조;임선종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.653-657
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    • 2000
  • The paper describes the contents and results of the national project named "Development of Computer Integrated Product Design for Automation Equipment". It is focussed on the real-time control '||'&'||' monitoring of manufacturing process for automobile rubber parts. Automobile rubber parts industy is one of the typical process that high11 depends upon manufacturing facilities and equipments. So. it requires high cost and engineering technolog) on plant implementation. But most companies of rubber parts industries are small or mid companies that habe weak abilities for plant implementation properly and systematically. Therefore, for upgrading the levelof automation. it is necessar). to dekelope the computer based management and monitoring slsteni that enables to build-up the common base of automation and systemization. 'Through this project. we developed low cost real-time monitoring system for banbun mixing process '||'&'||' mold injection process of rubbcr parts manufacturing, that is composed with DDCU(Distributed Digital Control Unit),signal interfaces to gathering mon~toring terms and speciall\ developed functional sofhare including some algorithm for management '||'&'||' process monitoring

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