• 제목/요약/키워드: Manufacturing Error

검색결과 1,122건 처리시간 0.026초

유성치차장치의 회전오차 해석과 그 진단에 관한 연구 (A study on the analysis and identification of error motion in planetary gear system)

  • 박천경;박동삼
    • 대한기계학회논문집
    • /
    • 제14권1호
    • /
    • pp.43-53
    • /
    • 1990
  • 본 연구에서는 변속장치로 사용되는 유성치차장치에 있어서 특히 피치오차와 편심오차가 동시에 존재할 경우도 고려하여 내접치차, 태양치차 혹은 유성캐리어 등이 각각 고정되었을 경우의 회전호차를 해석하였다. 이러한 해석을 통하여 각 치차의 오차에 의한 태양치차 혹은 내접치차의 중심변위궤적을 컴퓨터 시뮬레이션으로 화면상 에 나타나게 하여 실제 태양치차나 내점치차의 중심변위를 측정했을 때 그 변위 궤적 만을 보고도 오차가 존재하는 치차를 진달할 수 있도록 한다. 또, FFT(Fast Fourie- r Transform)를 이용한 파워 스펙트럼 분석법을 도입하여 컴퓨터 프로그램을 작성한 후 이를 이용하여 변위신호의 주파수 분석을 수행함으로써 이 방법이 치차의 오차 진 단에 더욱 효율적임을 밝히고자 한다.

공작기계의 체적오차 보정과 가상가공 시스템에 관한 연구 (A study of the Volumetric Error Compensation and Virtual Machining System in a Machine Tool)

  • 양승한
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1998년도 추계학술대회 논문집
    • /
    • pp.134-139
    • /
    • 1998
  • The objective of this study is to estimate and to compensate for the volumetric error of a machine tool. In this paper, the volumetric error is defined and error synthesis model is presented. Then, the volumetric error of workpiece is compared through the virtual machining and a new tool-path is generated to compensate for the error in the post-processor of CAM system using the error synthesis model. By this method, the error is compensated without modification or replacement of a machine tool being in use.

  • PDF

모듈러 주거시설의 단위유닛 제작품질 확보를 위한 공장제작도서 개선 연구 (Improvement of Manufacturing Drawings for Manufacturing Quality Assurance of Modular Housing Unit)

  • 황현준;정찬우
    • 한국주거학회논문집
    • /
    • 제27권6호
    • /
    • pp.137-144
    • /
    • 2016
  • In modular architecture, manufacturing drawing which includes whole information for modular unit production is essential since works for modular unit have to be performed in manufacturing factory not construction field. Although the manufacturing drawing is important as known it is insufficient to utilize the manufacturing drawing in modular architecture project and this makes modular unit low-quality with re-work and work time delay. To prevent low-quality modular unit caused by insufficient manufacturing drawing, in this research firstly manufacturing drawing's current situation and error cases in manufacturing phase of past modular housing project were analyzed, and correlation between reduction of errors occurance frequency and improving manufacturing drawing was verified. Secondly manufacturing drawing improvement factors were deducted in interior, furniture, mechanical work phase which errors' occurance rate is high and the way of deducting manufacturing drawing lists and contents were suggested with light-weight work as an example in case of new type of errors occurance. A series of research process can contribute to good-quality modular unit by errors reduction. As a result of research, about half of errors occurance can be reduced with suggested manufacturing drawing improvement factors. And the manufacturing drawing process can contribute to modular production which have uniform quality.

공작기계의 선형경로에 대한 오차모델을 이용한 제어기 설계 (A Controller Design Using Error Model for Line Type Paths in Machine Tool)

  • 길형균;이건복
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 춘계학술대회 논문집
    • /
    • pp.64-69
    • /
    • 2004
  • The work presented here deals with controller design using error model constructed with proportional control ramp response. The design aims at the improvement of transient response, steady-state error reduction with stability preservation, generation of the consistent contour error through the proportional gain regulation of a mismatched system. The first step is to generate tracking-error curve with proportional control only and decide the added error signal shape on the error curve. The next is to construct a table for the steady-state loop gain with step input. The table is used for selecting the proportional gain. The effectiveness of the proposed controller is confirmed through the simulation and experiment.

  • PDF

고속 고정밀의 자유곡선 가공을 위한 다축 윤곽오차 제어 (A Multi-Axis Contour Error Controller for High-Speed/High-Precision Machining of Free form Curves)

  • 이명훈;최정희;이영문;양승한
    • 한국정밀공학회지
    • /
    • 제21권4호
    • /
    • pp.64-71
    • /
    • 2004
  • The growing need for higher precision and productivity in manufacturing industry has lead to an increased interest in computer numerical control (CNC) systems. It is well known fact that the cross-coupling controller (CCC) is an effective method for contouring applications. In this paper, a multi-axis contour error controller (CEC) based on a contour error vector using parametric curve interpolator is introduced. The contour error vector is a vector from the actual tool position to the nearest point on the desired path. The contour error vector is the closest error model to the contour error. The simulation results show that the CEC is more accurate than the conventional CCC for a biaxial motion system. In addition, the experimental results on 3-axis motion system show that the CEC is simply applied to 3-axis motions and contouring accuracy is significantly improved.

엘리베이터 탑승과 하차시의 휴먼에러 (Human Error in Going Up and Down Elevator)

  • 홍승권
    • 융복합기술연구소 논문집
    • /
    • 제2권2호
    • /
    • pp.1-4
    • /
    • 2012
  • Human error analysis has been performed to prevent accidents and reduce human error rate in diverse contexts; manufacturing, aircraft and nuclear power plants. Until now, human error in our everyday lives has not been focused. This paper addressed human error when users go up and down elevator. First of all, human error types of elevator users were categorized by a taxonomy of unsafe acts. It was also investigated which types of human error occurred in the elevator. Finally display design guidelines were suggested to reduce human error in elevator. Auditorial display and visual display can be used to reduce human errors in elevator. Future study should be performed to check if the proposed design guidelines are effective in the real situations.

  • PDF

리니어 모터의 위치 정밀도 향상에 관한 연구 (A Study on Enhancement of the Position Accuracy of a Linear Motor)

  • 민경석;오준모;최우천
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.1828-1831
    • /
    • 2003
  • There are various sources causing a position error in a linear motor. This paper focuses on error sources from rotational motions of a table and friction. Rotational errors occur due to imperfections during manufacturing and/or assembly of guide ways, and cause a position error at locations of interest. Friction is another factor deteriorating the position error due to its highly nonlinear behavior. The position error of the linear motor was about 20∼30$\mu\textrm{m}$. After compensating the position errors due to rotational error motions and friction. the remaining errors become about 6~8$\mu\textrm{m}$ and 2~3$\mu\textrm{m}$, respectively. It is shown that the positional accuracy of a linear can be greatly improved by compensating the two error sources.

  • PDF

Error Model and Accuracy Analysis of a Cubic Parallel Device

  • Lim, Seung-Reung;Park, Woo-Chun;Song, Jae-Bok;Daehie Hong
    • International Journal of Precision Engineering and Manufacturing
    • /
    • 제2권4호
    • /
    • pp.75-80
    • /
    • 2001
  • An error analysis is very important to estimate performance of a precision machine. This study proposes an error analysis for a new parallel device, a cubic parallel device. The cubic parallel manipulator has error sources including upper and lower universal joint errors due to the directional changes in the link and actuation errors. The maximum errors of the end effector are affected by the axial direction changes of each links and the clearances of the universal joints when the parallel manipulator is moving along a path. It is found that the changes of errors mostly occur at the positions where the directions of exerting link forces shift. The error analysis is based on an error model formed from the relation between the universal point errors and the end-effector accuracy. The analysis method can be also used in predicting the accuracy of other parallel devices.

  • PDF

Development of Thermal Error Model with Minimum Number of Variables Using Fuzzy Logic Strategy

  • 이진현;이재하;양성한
    • Journal of Mechanical Science and Technology
    • /
    • 제15권11호
    • /
    • pp.1482-1489
    • /
    • 2001
  • Thermally-induced errors originating from machine tool errors have received significant attention recently because high speed and precise machining is now the principal trend in manufacturing proce sses using CNC machine tools. Since the thermal error model is generally a function of temperature, the thermal error compensation system contains temperature sensors with the same number of temperature variables. The minimization of the number of variables in the thermal error model can affect the economical efficiency and the possibility of unexpected sensor fault in a error compensation system. This paper presents a thermal error model with minimum number of variables using a fuzzy logic strategy. The proposed method using a fuzzy logic strategy does not require any information about the characteristics of the plant contrary to numerical analysis techniques, but the developed thermal error model guarantees good prediction performance. The proposed modeling method can also be applied to any type of CNC machine tool if a combination of the possible input variables is determined because the error model parameters are only calculated mathematically-based on the number of temperature variables.

  • PDF