• Title/Summary/Keyword: Manual transmission

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Design and Analysis of a New Shift Automation Mechanism for Automated Manual Transmission (AMT용 새로운 변속자동 메커니즘 설계 및 해석)

  • Kim, Jung-Yun;Kim, Gi-Dae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.4
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    • pp.66-71
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    • 2011
  • This article proposes a novel shift automation mechanism for an automated manual transmission (AMT). The development of an automated manual transmission is currently being paid considerable attention by vehicle manufacturers, with the prospects of combining the comfort of an automatic transmission and the high efficiency of a manual transmission. In order to automate the shift mechanism of a manual transmission, the proposed shift automation mechanism consists of two electric motors, cross shaped pinion gears, rack type shift rails, and a ball splined hollow shaft. First we describe the shift mechanism and operating principles of a manual transmission to investigate important design criteria for the shift automation device. And a new shift automation mechanism is described with its structure, elements, and operating principles in detail. Using a conventional manual transmission, we develop a full three-dimensional CAD model of an AMT which includes main components of the manual transmission and the designed shift automation mechanism. Finally we investigate the operating performances and feasibility of the designed AMT by a dynamic analysis.

A Study on Rattle Noise of Automotive Manual Transmission by way of Torsinal Characteristics of a Clutch Disc (클러치 비틀림특성에 의한 자동차 수동변속기 치타음에 관한 연구)

  • Hong, D.P.;Chung, T.J.;Tae, S.H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.3
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    • pp.79-89
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    • 1995
  • Rattle noise occurs at manual transmission as idling and driving of a automotive. It can be solved by torsional characteristics of a clutch disc. A clutch disc consist of a region of pre-damper and main-damper. Rattle noise is affected by pre-damper and main-damper equipped for a torsional spring and friction washer. Pre-damper range covers noise radiating from manual transmission when engine is idling and main-damper range covers noise when engine is driving. The aim of this reserch is to clear transmission rattle noise by way of torsional characteristics of a clutch disc. The experiment is carried out as idling and driving of a automobile equipped for 1.5L MPI engine, dry single-disc type clutch and manual transmission. In this study, the results show for a vibration of manual transmission as idling and driving can be cleared by a clutch disc of Pre-damper type.

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Statistical Simulation of Shift Force for a Manual Transmission

  • Kim, Joohyung;Park, Sangjoon;Hanlim Song;Chaehong Lim;Kim, Hyunsoo
    • Journal of Mechanical Science and Technology
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    • v.18 no.3
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    • pp.471-480
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    • 2004
  • Statistical simulation approaches are proposed to evaluate the shift feeling for a manual transmission. First, shift force simulator for the manual transmission is developed by considering the dynamic models of the external and internal linkage, synchronizer, and drivetrain. It is found that the shift force by the simulator shows a good correlation with the test results. Using the simulator, two kinds of statistical simulation approaches are proposed and the objective parameters that can be used to evaluate the shift feeling quantitatively are obtained. It is expected that the shift force simulator with the statistical approaches, developed in this study can be used as a useful design tool to evaluate the shift feeling in the initial design stage.

A Study on the Modeling of Transient Response in Automated Manual Transmission for Hybrid Trucks

  • Park, Kyung-Min;Ko, Young-Jin
    • Journal of Power System Engineering
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    • v.17 no.5
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    • pp.128-137
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    • 2013
  • Modern transmission technologies such as automated manual transmission(AMT) and dual clutch transmission(DCT) are interested to all manufactures due to their fuel efficiency and driver's convenience, especially in a hybrid system. AMT has advantages in that they have a high efficiency of manual transmissions(MT) and offer operation convenience similar to automatic transmissions(AT), but it has some disadvantages in that they have torque gap during gear shift and shift time. To reduce disadvantages, it is necessary to evaluate errors and characteristics as a developing simulation model before experimental verification. The purpose of this study is to develop virtual components and simulate the transient response of AMT. A dynamic AMT model and a control logic for an integrated vehicle model have been developed using Matlab/Simulink as a simulation platform. In this paper, the clutch model to describe the stick-slip transition mode and the transmission model to describe the neutral gear shifting is introduced and compared with each other.

A Study on Flow Characteristics in Lubrication System of Manual Transmission in a Commercial Vehicle (상용차용 수동변속기 윤활시스템의 유동특성에 관한 연구)

  • Yun, Ji-Hun;Yi, Chung-Soeb;Suh, Jeong-Se;Song, Chul-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.40-46
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    • 2012
  • In this study, numerical analysis was conducted to understand the flow characteristics of lubrication system in a manual transmission installed in a commercial vehicle. Also, the analysis was conducted with the purpose of improving the heat and lubricative condition of the transmission. Discharging flow rates on each oil hole outlet according to various engine rotating speed and the length of oil hole branch was calculated. In conclusion, as engine rotating speed is high and the length of oil hole branch is long, the discharging flow rate is high by virtue of the centrifugal force. In addition, this study proposed data for optimal design of lubrication system in manual transmission for a commercial vehicle.

A Study for Shift Qulity and Durability of Manual Transmission Oil (MTM OIL의 변속성능과 내구성에 대한 연구)

  • Cha Sang Yeob;Yang Si Won
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.185-190
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    • 2003
  • Synchronizer ring performance is strictly required in order to extend manual transmission oil drain interval. Zn type additive, which is used as dispersant and anti-wear additive instead of SP additives in manual transmission oil, is applied to improve Synchronizing function and durability. But only Zn type additive is not suitable for high torque transmission because it has not good extreme pressure characteristics. We research on the synchronizer friction and extreme pressure properties in according to change additive types. As a result, it was found that the use of non-active extreme pressure and friction modifier additives has benefit in the improvement of synchronizer friction characteristics and durability.

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Analysis of Electro-magnetic Waves for the $815\~865MHz$ and $900\~950MHz$ Bands in a Cabin of Automobile (승용차 실내의 $815\~865MHZ$$900\~950MHz$대역의 전자파 분석)

  • Choe Gwangje;Jho Shigie;Jeung Weolrark;Jang Sungkuk;Kang Shinhan;Han Sangwhi
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.176-182
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    • 2006
  • In this paper, we have measured the power of the electro-magnetic waves in the cabin of automobiles with automatic transmission or manual transmission. Measured frequency ranges are $815\~865MHz\;and\;900\~950MHz$. Experimental studies are conducted by measuring the radiated power of the frequency spectrum for above frequency bands. The $\lambda/2$ dipoles used for measurement are fabricated to comply with the COMMISSION DIRECTIVE 95/54/EC. Experimental results confirm that the level of radiated power in the cabin of automobile with automatic transmission is higher than that with manual transmission. The measured values are less than -85dBm for the manual transmission vehicles, but more than -79dBm for the automatic transmission vehicles.

A Study on the Design Paramter of a Hydraulic Shift Actuator of an AMT (자동화 수동변속기의 변속 조작용 유압 액츄에이터의 설계 변수에 관한 연구)

  • Song, Chang-Seop;Lee, Sang-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.10
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    • pp.75-82
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    • 2007
  • The AMT(Automated Manual Transmission) has been developed by utilizing the auto clutch system and the automatic shift mechanism, to automate the clutch operation and shift operation of the existing MT(Manual Transmission). The use of hydraulic actuator for each actuator of the clutch and gear has realized a reduction of fuel consumption and exhaust emission. In this paper, we develop a simulator for the transmission control system of the AMT using AMESim. The developed simulator can be applied to design the hydraulic select actuator system of an AMT.

Effects of Manual Wheelchairs' Transmission on the Propulsion Motion (수동휠체어의 변속 기능이 추진 동작에 미치는 영향)

  • Shin, Eung-Soo
    • Korean Journal of Applied Biomechanics
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    • v.17 no.3
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    • pp.225-232
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    • 2007
  • This work intends to investigate the effects of shift characteristics on the propulsion performance of a manual wheelchair with an automatic transmission. A planetary gear train is employed to generate a two-stage shift automatically, based on the distance traveled from rest. Motion analysis has been performed for measuring kinematic properties of the arm and then the inverse dynamics has been applied for estimating joint forces/torques. Then, a parametric study has been performed to find a set of the shift ratios and the shift intervals for optimizing propulsion performance. Results show that the propulsion performance is closely related to the shift condition. It is found that a short shift interval is desirable for a short distance propulsion. However, an optimum shift interval for a long distance propulsion is inversely proportional to the shift ratio approximately. Consequently, the automatic transmission can greatly lower the joint loadings by the speed reduction, which eventually contribute to prevent joint injuries of wheelchair users.