• Title/Summary/Keyword: Manual Materials Handling

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A Study of Physical Responses for Work Loads (작업부하에 따른 생리적 반응들에 관한 연구)

  • 김재현;김홍기
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.1
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    • pp.9-13
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    • 2002
  • The objective of this study was to analyze and make comparison between the physical responses such as oxygen consumption rate, heart rate, and EMG-measurement for lifting tasks. Lifting activities with three different working frequencies(5, 8, 11 lifts/min) and two different weights(10, 20kg) for a lifting range(from floor to 76cm height) were studied. It was found that theme are positive correlations between the oxygen consumption rate and the EMG-measurements on the region of law back. Even though these physical responses were influenced by work weights and work frequency, it was found that the work frequency plays more important role in making muscle fatigue than the work weight. From these finding it is suggested that the work frequency should be considered as a more influencing factor than the work weight as long as the weight belongs to the permissible range based on the viewpoint of the biomechanical criterion for designing a job of manual materials handling tasks.

A Study of Portability and Mobility for Infantry Weapon System (보병용 무기체계의 휴대성 및 이동성에 관한 연구)

  • Chung, SungHak;Son, SungHan
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2013.07a
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    • pp.141-143
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    • 2013
  • 본 연구에서는 인력물자취급시 역사적 관점에서 생리학적 연구방법, 생체역학적 연구방법, 인체심리학적 연구방법들을 검토하여 보병용 무기체계의 휴대성 및 이동성을 분석하였다. 본 연구에서는 휴대성과 이동성 간의 관계를 도식하였다. 단거리의 짧은 기동거리에서는 생체역학적 기준치를, 1-2시간의 중간인 이동에서는 인체심리학적 기준치를, 4시간 혹은 그 이상의 장거리에서는 생리학적 기준치를 적용하여 각각의 가이드라인들을 상호 절충하는 것이 필요한 것으로 판단된다. 본 연구에서는 보병의 물자취급시 4가지 연구방법을 제안하였다.

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A Study of Carriage Load for Infantry Backpack System (보병용 배낭 체계의 휴대중량에 관한 연구)

  • Chung, SungHak;Son, SungHan;Hwang, Cheol Gyu
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2013.07a
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    • pp.149-151
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    • 2013
  • 본 연구의 목적은 휴대용 보병무기체계의 배낭 설계를 위하여 인체공학적인 물자취급 중량을 검토하는데 있다. 제품설계시 인체공학적 설계 가이드라인과 운용현황을 조사분석하여 효율적인 운용성능을 위한 기초자료를 제공하고자 한다. 기존의 설계 가이드라인을 분석한 결과, 병사의 인체사이즈 측면에서는 5%tile의 경우 -091kg으로 여유중량이 부족하지만, 95%tile에서는 34.17kg까지 여유중량이 발생하는 것으로 판단된다. 이러한 연구결과는 물자취급시 편하고, 효율적인 운용성능을 창출하기 위해서 휴대중량과 이동거리에 따라 여유중량을 관리해야 할 것으로 판단된다.

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NIOSH Guideline의 국내 산업 적용 적합성에 관한 연구

  • 이관석;전영호;박희석;김윤철
    • Proceedings of the ESK Conference
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    • 1994.04a
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    • pp.105-105
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    • 1994
  • 신체 부위를 이용한 Manual Materials handling(MMH) 작업시 무리한 작업하중의 취급으로 인하 여 많은 사고 또는 요통이 발생하기 때문에 작업자의 능력에 맞는 적정 하중에 대한 연구가 필요 하다. MMH작업의 적정하중에관한 연구는 미국 등의 나라에서는 많이 이루어져 왔으나 우리나라에서 는 연구되어 있지 않다. 미국의 경우 NIOSH Guideline을 만들어 MMH시 작업지침으로 활용하고 있으 나 이 지침을 그대로 우리나라에 적용하기에는 신체조건이 달라 우리나라 고유의 연구가 필요하겠다. 적정하중의 연구에는 많은 시간과 경비가 필요하기 때문에 외국의 경우 심리 육체적방법(Psychophysical Method)을 사용하여 시간과 경비를 줄이고도 실제 8시간 작업시의 결과와 비슷한 결과를 얻었다. 본 연구에서는 MMH작업의 적정 하중결정에 있어서 심리육체적 방법을 사용하여 한국인 작업자에 대한 하중과 HIOSH Guideline의 RWL값과의 비교를 하였다. 학생군과 실제 작업자군의 피실험자에 대하여 심리육체적 방법을 적용하여 들기작업을 실험하였다. 6가지 들기 작업을 20분 동안 실시하여 피실험자들이 자신에게 적합하다고 생각하는 적정하중을 측정하였다. 그 결과, 학생군은 RWL값보다 평균 2.5배를, 작업자군은 3.4 배를 적정하중으로 정하였다. 따라서 HIOSH Guideline을 적용한 RWL값은 우리나라 작업자에게는 많은 여유가 있는 하중임을 보여 주었다.

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Pipetting Stability and Improvement Test of the Robotic Liquid Handling System Depending on Types of Liquid (용액에 따른 자동분주기의 분주능력 평가와 분주력 향상 실험)

  • Back, Hyangmi;Kim, Youngsan;Yun, Sunhee;Heo, Uisung;Kim, Hosin;Ryu, Hyeonggi;Lee, Guiwon
    • The Korean Journal of Nuclear Medicine Technology
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    • v.20 no.2
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    • pp.62-68
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    • 2016
  • Purpose In a cyclosporine experiment using a robotic liquid handing system has found a deviation of its standard curve and low reproducibility of patients's results. The difference of the test is that methanol is mixed with samples and the extractions are used for the test. Therefore, we assumed that the abnormal test results came from using methanol and conducted this test. In a manual of a robotic liquid handling system mentions that we can choose several setting parameters depending on the viscosity of the liquids being used, the size of the sampling tips and the motor speeds that you elect to use but there's no exact order. This study was undertaken to confirm pipetting ability depending on types of liquids and investigate proper setting parameters for the optimum dispensing ability. Materials and Methods 4types of liquids(water, serum, methanol, PEG 6000(25%)) and $TSH^{125}I$ tracer(515 kBq) are used to confirm pipetting ability. 29 specimens for Cyclosporine test are used to compare results. Prepare 8 plastic tubes for each of the liquids and with multi pipette $400{\mu}l$ of each liquid is dispensed to 8 tubes and $100{\mu}l$ of $TSH^{125}I$ tracer are dispensed to all of the tubes. From the prepared samples, $100{\mu}l$ of liquids are dispensed using a robotic liquid handing system, counted and calculated its CV(%) depending on types of liquids. And then by adjusting several setting parameters(air gap, dispense time, delay time) the change of the CV(%)are calcutated and finds optimum setting parameters. 29 specimens are tested with 3 methods. The first(A) is manual method and the second(B) is used robotic liquid handling system with existing parameters. The third(C) is used robotic liquid handling system with adjusted parameters. Pipetting ability depending on types of liquids is assessed with CV(%). On the basis of (A), patients's test results are compared (A)and(B), (A)and(C) and they are assessed with %RE(%Relative error) and %Diff(%Difference). Results The CV(%) of the CPM depending on liquid types were water 0.88, serum 0.95, methanol 10.22 and PEG 0.68. As expected dispensing of methanol using a liquid handling system was the problem and others were good. The methanol's dispensing were conducted by adjusting several setting parameters. When transport air gap 0 was adjusted to 2 and 5, CV(%) were 20.16, 12.54 and when system air gap 0 was adjusted to 2 and 5, CV(%) were 8.94, 1.36. When adjusted to system air gap 2, transport air gap 2 was 12.96 and adjusted to system air gap 5, Transport air gap 5 was 1.33. When dispense speed was adjusted 300 to 100, CV(%) was 13.32 and when dispense delay was adjusted 200 to 100 was 13.55. When compared (B) to (A), the result increased 99.44% and %RE was 93.59%. When compared (C-system air gap was adjusted 0 to 5) to (A), the result increased 6.75% and %RE was 5.10%. Conclusion Adjusting speed and delay time of aspiration and dispense was meaningless but changing system air gap was effective. By adjusting several parameters proper value was found and it affected the practical result of the experiment. To optimize the system active efforts are needed through the test and in case of dispensing new types of liquids proper test is required to check the liquid is suitable for using the equipment.

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Ergonomic Optimization of the Handle Height and Distance for the Two-Vertical Type Handles of the 4-Wheel Cart (4륜 운반차 수직형 손잡이에서 인간공학적 최적 높이 및 간격 결정)

  • Song, Young Woong
    • Journal of the Korea Safety Management & Science
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    • v.15 no.4
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    • pp.123-129
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    • 2013
  • Among various manual materials handling tasks, pushing/pulling was known to be one of the risk factors for the low back and shoulder musculoskeletal disorders (MSDs). This study was conducted to find out an optimal solution set of the handle height and distance for 4-wheel cart with two vertical handles. Ten male college students participated in the pushing force measurement experiment. The face-centered cube design, one of the central composite designs, was applied for the experiment, and the isometric voluntary pushing force was measured in 9 treatment conditions. The second order response surface model was predicted by using the pushing strength as a response variable, and the handle height and distance as independent factors. According to the 2nd order response model, the handle height and distance showed nonlinear relationship with the isometric pushing strength. To maximize the 2nd order response model (pushing force), the handle height and distance were optimized. The optimal handle height was 'xyphoid process height - stature', and the optimal handle distance was '$1.25{\times}shoulder$ width'. When calculated using the anthropometric data of the subjects of this study, the optimal handle height was $115.4{\pm}3.4$ cm, slightly higher than the elbow height, and the handle distance was $52.9{\pm}2.3$ cm.

A Study of the Effect of Work Frequency on Physical Work Capacity for Manual Materials Handling Tasks (인력물자취급시 작업빈도에 따른 생리적 작업능력의 연구)

  • Jeong, Seong-Hak;Kim, Hong-Gi
    • Journal of the Ergonomics Society of Korea
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    • v.18 no.2
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    • pp.1-9
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    • 1999
  • The objective of this study was to make comparison of the physical work capacities(PWCs) for three different types of tasks. For this purpose, an ergometer exercise, a treadmill exercise, and lifting activities with four different frequencies (2, 5, 8, 11 lifts/min) for the lifting range from floor to 76cm were considered. Oxygen consumption rates and heart rates were measured during the exercises and lifting activities. The PWC values for ergometer exercise test was $2562.71ml-O_2/min$ and the one for treadmill exercise was $2874.89ml-O_2/min$. The value of lifting PWC increased from $1774.07ml-O_2/min$ to $2296.76ml-O_2/min$ as the lifting frequency increased from 2 to 11 lifts/min. The ratio of the lifting PWCs to the ergometer PWC increased from 69.36% to 89.77% as the lifting frequency increased. To the treadmill PWC, the ratio increased from 62.21% to 85.24% as the lifting frequency increased. From this result, it appears that the PWCs based on the lifting tasks rather than PWCs by ergometer or treadmill exercise should be considered to determine the physiological criterion for safe weights for lifting tasks. Therefore, the physiological criteria of the NIOSH Guideline should be reexamined.

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Biomechanical and postural analysis of machine repair tasks with relatively high complaints of low back pain (정비작업에 대한 인체역학적 부하 및 작업자세 평가)

  • 정민근;최경임;송영웅;이인석;이명수;임종호
    • Journal of the Ergonomics Society of Korea
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    • v.16 no.3
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    • pp.49-60
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    • 1997
  • Although the tasks are being mechanized or automated today, many tasks are still performed manually in several industrial settings. Manual materials handling and improper sorking postures are known to be a major cause of low back injuries, which are one of the major problems in the economic and public health aspects. In this study, two machine repair shops of a manufacturing company in Pohang were recommended by the company health care center to investigate the potential risk factors that may cause low back injuries. Five machine repair tasks were selected from each machine repair shop, which are accountable for relatively high complaints of low back pain. The purpose of this study is to quantitatively evaluate the hazards of the tasks, and finally to recommend the improved methods and guidelines for safe work practices. In order to accomplish this goal, the questionnaire study and ergonomic evaluations were carried out and the results were analyzed. For most of the tasks under study, workers were found to be exposed to relatively high biomechanical stresses in low back, mainly due to the heaby objects handled and the improper working postures.

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Physiological viewpoint of the recommended safe weights of load for manual materials handling tasks (인력물자취급의 권장안전하중에 대한 생리학적 고찰)

  • 김홍기
    • Journal of the Ergonomics Society of Korea
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    • v.16 no.3
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    • pp.23-36
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    • 1997
  • The objective of this study was to make a comparison of the oxygen consumption rates during the lifting activities and the physiological criteria of the recommended weights of RWL, AL, and MPL by NIOSH Guideline. The physical Work Capacity (PWC) based on the bicycle ergometer was 2562.71ml/min, and the one based on the treadmill was 2874.89ml/min for the college male students of Korea. Lifting activities with four different lifting frequencies(2, 5, 8, 11 lifts/min) for one lifting range from floor to 76cm height were studied. The oxygen consumption rates and the heart rates were measured or recorded while subjects were lifting the weight of RWL, AL, and MPL. The heart rates and the oxygen consumption rates increased as the frequency increased from 2 to lifts/min. However, those slightly decreased at the frequency of 11 lifts/ min. The measured oxygen consumption rates were ranging from 2.3% to 29.6% higher than the physiological criteria 620, 700, and 1000ml/min, respectively, of the RWL, AL, and MPL for all the lifting frequencies (5, 8, 11 lift/min) except 2 lifts/min. It si suggested that the physiological criteria of NIOSH Guideline should be based on the lifting PWC, which can consider the type of lifting activity and the frequency of the task, rather than using the PWC by ergometer or treadmill. The measured oxygen consumption rates were ranging from 13.26% to 40.11% higher than the values estimated using the models by Garg and Kim. From these findings it is suggested that the NIOSH Equation should not be directly applied to Korean without resonable modifications.

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Development and Application of a Checklist for Analysis of Non-repetitive Work in Construction Industry (건설작업의 비정형적인 작업분석을 위한 체크리스트의 개발과 적용)

  • Park, Hee-Sok;Lee, Yun-Keun;Ok, Dong-Min
    • Journal of the Ergonomics Society of Korea
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    • v.29 no.3
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    • pp.321-329
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    • 2010
  • Unlike production line works, construction work is non-repetitive in nature. In this study, a checklist was developed to characterize the ergonomic hazards of construction work. Eight existing checklists including OWAS, RULA, and REBA were integrated, and a new version was designed to include more postures of lower extremities. The analysis results obtained using the new checklist showed that manual materials handling (MMH) is the most common risk factor. About 62% of the MMH was done below the knee level or above the elbow level, and 22% was carried out with the trunk twisted more than $60^{\circ}$. The next risk factors were the works done with the knee bent or squatted, or with the shoulders abducted. It can be concluded that the new checklist is successful as a quick and easy tool for screening risk factors of construction works, although it is not capable of determining action levels. Further studies on validation of the checklist are expected.