• Title/Summary/Keyword: Malfunctioning

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A Study on Development of Pre-heat Treated Steel Head Bolt for Swashplate Type Compressor of Car Air-conditioner (차량용 에어컨 압축기의 선조질강 헤드 볼트 개발에 대한 연구)

  • Kim, Youngshin;Kim, Hokyoum;Hwang, Seungyong;Kim, Youngman
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.5
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    • pp.588-595
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    • 2016
  • This paper is a study on head bolts that are used in A/C compressors to reduce production cost and solve leak problems on the head bolt seat area that causes massive intermittent malfunctioning during production. In this study, the pre-heat treated steel, which was used as a material in the head bolt, eliminated the heat treatment process after forging. The pre-heat treated steel head bolts, which have 10 % lower tensile strength than the conventional SCM 435 head bolts, were selected after considering the results of creeping rupture properties, axial force, and stress concentration per tensile strength variation. Then, the performance test and the durability test with the A/C compressor that was assembled with the pre-heat treated steel head bolts were performed and verified. Based on the results, the pre-heat treated steel head bolts developed in this study saved 7.3 % in production cost by eliminating the heat treatment process and the logistics process. Furthermore, the leak problem on the head bolt seat area in the A/C compressor was addressed significantly on the mass production assembly line.

The Analysis of Effect for Photocoupler by Narrow-Band High-Power Electromagnetic Wave (협대역 고출력 전자기파에 의한 포토커플러 영향 분석)

  • Lee, Sung-Woo;Huh, Chang-Su;Seo, Chang-Su;Jin, In-Young
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.1
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    • pp.1-5
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    • 2018
  • This study analyzed the change of electrical characteristics of a photocoupler when a narrow-band electromagnetic wave was combined with the photocoupler. A magnetron (3 kW, 2.45 GHz) was used as the narrow-band electromagnetic source. The EUT was Photocoupler (6N139) and the input signal was divided into two types: a square pulse and the second signal is 0 V. The malfunction of the photocoupler was confirmed by monitoring the variation in the output voltage of the photocoupler. As a result of the experiment, changes in the malfunctioning was observed as the electric field was increased. There are three types of malfunction modes: delay, output voltage off, and fluctuation. Bit errors were analyzed to verify the electrical characteristics of the photocoupler by narrow-band electromagnetic waves. The result of this study can be used as basic data for the effect analysis of photocoupler protection and impact analysis of high-power electromagnetic waves.

Automatic Punching System using Machine Vision for FPC (비전을 이용한 FPC 필름용 자동펀칭 시스템)

  • Lee Seong-Cheol;Lee Young-Choon;Kim Seong-Min;Sim Ki-Jung
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.976-979
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    • 2005
  • This paper is about the development of automatic FPC(flexible printed circuit) punching instrument for the improvement of working condition and cost saving. FPC is used to detect the contact position of keyboard and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation Is done manually, the accuracy of the punching degree is varied with operator's condition. To improve this manual punch ing operation to the FPC, automatic FPC punching system is introduced. Test algorithms and programs showed good results to the designed automatic punching system and led to the increasement of productivity and huge cost down to law material like FPC by avoiding bad quality.

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Study on the Deactivation Trends of Liquid Fuel According to the Types of Endothermic Catalyst in Flow Reactor (흐름형 반응기 내에서 액체연료의 흡열반응촉매 종류에 따른 비활성화 정도에 대한 연구)

  • Lee, Tae Ho;Jeon, Sunbin;Kim, Sung Hyun;Jeong, Byung Hun;Han, Jeong Sik
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.5
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    • pp.81-87
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    • 2018
  • In hypersonic aircraft, increase of aerodynamic and engine heat lead thermal load in airframe. It could lead structural change of aircraft's component and malfunctioning. Endothermic fuels are liquid hydrocarbon fuels which absorb the heat load by undergoing endothermic reactions. In this study, we investigated the relationship between product, coke formation and catalytic properites of endothermic catalysts by using exo-tetrahydrodicyclopentadiene as a fuel in a fixed bed flow reactor similar to the actual reaction conditions.

A Study on the V2V Safety Evaluation Method of AEB (AEB의 V2V 안전성 평가 방법에 관한 연구)

  • Kwon, Byeong-Heon;Lee, Seon-Bong
    • Journal of Auto-vehicle Safety Association
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    • v.11 no.1
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    • pp.7-16
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    • 2019
  • There are trying to reduce damage from automobile accident in many countries. In many automobile companies, there have been active study on development of ADAS (Advanced Driver Assistance Systems) for commercialization, in order to reduce damage from automobile accident. ADAS is the system providing convenience and safeness for drivers. Generally, ADAS is composed of ACC (Adaptive Cruise Control), LKAS (Lane Keeping Assist System), and AEB (Autonomous Emergency Braking). AEB of the ADAS, it is an autonomous emergency braking system and it senses potential collide and avoids or degrades it. Therefore AEB plays a significant role in reducing automobile accident rate. However, AEB safety evaluation method is not established not yet. For this reason, this study suggests safety evaluation scenarios with adding cut-in, sensor malfunctioning scenario that scenario domestic street conditions considered as well as original standard AEB scenario of Euro NCAP for establishment of safety evaluation method of AEB. And verifying validity of suggested scenario by comparing the calculated values of the theoretical formulas presented in the previous study with results of the actual vehicle test.

Architecture Design for Maritime Centimeter-Level GNSS Augmentation Service and Initial Experimental Results on Testbed Network

  • Kim, Gimin;Jeon, TaeHyeong;Song, Jaeyoung;Park, Sul Gee;Park, Sang Hyun
    • Journal of Positioning, Navigation, and Timing
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    • v.11 no.4
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    • pp.269-277
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    • 2022
  • In this paper, we overview the system development status of the national maritime precise point positioning-real-time kinematic (PPP-RTK) service in Korea, also known as the Precise POsitioning and INTegrity monitoring (POINT) system. The development of the POINT service began in 2020, and the open service is scheduled to start in 2025. The architecture of the POINT system is composed of three provider-side facilities-a reference station, monitoring station, and central control station-and one user-side receiver platform. Here, we propose the detailed functionality of each component considering unidirectional broadcasting of augmentation data. To meet the centimeter-level user positioning accuracy in maritime coverage, new reference stations were installed. Each reference station operates with a dual receiver and dual antenna to reduce the risk of malfunctioning, which can deteriorate the availability of the POINT service. The initial experimental results of a testbed from corrections generated from the testbed network, including newly installed reference stations, are presented. The results show that the horizontal and vertical accuracies satisfy 2.63 cm and 5.77 cm, respectively. For the purpose of (near) real-time broadcasting of POINT correction data, we designed a correction message format including satellite orbit, satellite clock, satellite signal bias, ionospheric delay, tropospheric delay, and coordinate transformation parameters. The (near) real-time experimental setup utilizing (near) real-time processing of testbed network data and the designed message format are proposed for future testing and verification of the system.

Analysis of Unwanted Fire Alarm Signal Pattern of Smoke / Temperature Detector in the IoT-Based Fire Detection System (IoT 기반 화재탐지시스템의 연기 및 온도감지기 비화재보 신호 패턴 분석)

  • Park, Seunghwan;Kim, Doo-Hyun;Kim, Sung-Chul
    • Journal of the Korean Society of Safety
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    • v.37 no.2
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    • pp.69-75
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    • 2022
  • Fire-alarm systems are safety equipment that facilitate rapid evacuation and early suppression in case of fire. It is highly desirable that fire-alarm systems have low false-alarm rates and are thus reliable. Until now, researchers have attempted to improve detector performance by applying new technologies such as IoT. To this end, IoT-based fire-detection systems have been developed. However, due to scarcity of large-scale operational data, researchers have barely studied malfunctioning in fire-alarm systems or attempted to reduce false-alarm rates in these systems. In this study, we analyzed false-alarm rates of smoke/temperature detectors and unwanted fire-alarm signal patterns at K institution, where Korea's largest IoT-based fire-detection system operates. After analyzing the fire alarm occurrences at the institution for five years, we inferred that the IoT-based fire-detection system showed lower false-alarm rates compared to the automatic fire-detection equipment. We analyzed the detection pattern by dividing it into two parts: normal operation and unwanted fire alarms. When a specific signal pattern was filtered out, the false-alarm rate was reduced to 66.9% in the smoke detector and to 46.9% in the temperature detector.

Hydraulic Analysis and Sizing of Inlet-Pipe Diameter for the Water Distribution Network (상수급수관 인입관경 제안 및 수리해석)

  • Shin, Sung-kyo;Kim, Eun-ju;Choi, Si-Hwan
    • Journal of Environmental Science International
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    • v.31 no.1
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    • pp.33-42
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    • 2022
  • The objective of this study is to determine the appropriate size of the inlet pipe diameter and thereby conduct hydraulic analysis for the Korean water distribution network. To this end, the data tables for equivalent pipe diameters and outflow rates presently employed in Korea were adopted. By incorporating the table of equivalent pipe diameters, it was found that the size of the inlet pipe diameter was overestimated, which can cause shortage of water pressure and malfunctioning or insufficiency of outflow rate in the corresponding adjacent region. However, by conducting hydraulic analysis based on the table of outflow rates, relatively reasonable flow rates were observed. Furthermore, by comparing the real demand-driven analysis (RDDA) approach and demand-driven analysis (DDA) approach toward managing the huge water demand, it was observed that DDA could not effectively respond to real hourly usage conditions, whereas RDDA (which reflects the hourly effects of inlet pipe diameter and storage tanks) demonstrated results similar to that of real water supply.

A Study on Slots to Improve the Shield Effects of a High Frequency RF module for Aircraft (항공기용 고주파 칩셋의 차폐율 개선을 위한 개구면 형상 연구)

  • Seung-Han, Kim;Sang Hoon, Park
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.18-23
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    • 2022
  • This paper examines the electromagnetic shielding structure of ultra-high frequency (UHF) RF modules used in aircraft. Advances in electrical and electronic technologies have increased the need for electronic equipment in aircraft. High-frequency wireless devices have become integrated circuits in the form of UHF integrated circuits to support a wide range of frequencies and miniaturisation. To ensure the functionality and performance of these integrated devices in aviation, shielding is necessary to prevent unexpected electromagnetic interference, which could be detrimental to aircraft safety. A shield structure was designed to protect the RF chipset from malfunctioning, and the shielding effectiveness was improved through the application of various geometric shapes.

Electromagnetic Shielding Polymer Composites with Segregated Structure for Automotive Part Application: A Review (자동차 부품 적용을 위한 Segregated structure를 갖는 전자파 차폐용 고분자 복합소재 연구동향)

  • Lee, Jinwoo;Suhr, Jonghwan
    • Composites Research
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    • v.35 no.4
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    • pp.223-231
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    • 2022
  • With the rapid growth of the future mobility market, a large number of electronic parts are being used in automobile, and the importance of electromagnetic interference (EMI) shielding in the automobile market is growing to minimize malfunctioning among the parts. Accordingly, conductive polymer composites (CPCs) are getting a lot of attention as EMI shielding materials for the automotive, but there are still challenges in CPCs like high content of conductive filler to achieve proper EMI shielding effectiveness, and poor mechanical properties. This paper introduces main methods to manufacture CPCs with segregated filler structure, which can significantly reduce the filler content, and analyzes EMI shielding performance of each manufacturing method.