• Title/Summary/Keyword: Maintenance of Railway Parts

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A Study to the Development of Reliability/Availability Management System of the Urban Transit EMU' Maintenance (도시철도차량 신뢰도/가용도 관리시스템 개발을 위한 기초연구)

  • Park, Kee-Jun;Chung, Jong-Duck;Han, Seok-Youn;Suh, Myung-Won
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.619-627
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    • 2009
  • It is very important that reduce the maintenance cost and extend life time of the urban transit EMU through effective maintenance method research. The maintenance cost of the urban transit EMU shares 70%$\sim$80% of it's life cycle cost. It means that the maintenance cost is bigger than the introduction cost of the urban transit EMU. In this study, we were survey and analysis for the reliability centered maintenance of internal and external many industry parts. Finally, we suggested the reliability/availability management System of the Urban Transit EMU' Maintenance.

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A study to determine the Design parameters of high speed freight wagon (고속화차용 현가장치 적정 설계변수 선정에 관한 연구)

  • 김남포;김종호
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.484-490
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    • 2000
  • The freight wagon with weld fabricated 1-piece bogies, which was developed to increase operating speed, reveals its difficulties in maintenance. The weld-fabricated bogies were composed of two-stage coil spring and dry friction damping mechanism. The inborn wear parts and rather complicated structure mattes bogie maintenance difficult. In order to relieve this difficulties, the application of maintenance free rubber suspension is proposed by bogie maunfacturer, Taeyang Precision Limited. This study was conducted to determine design parameters of proposed rubber suspension by means of vehicle dynamic simulation and parametric study. The target critical speed of bogie was set over 150km/h for the preparation of further speed-up of freight wagon.

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An Experimental Study on the Displacement of Suspension Element for High Speed Rolling-stock (고속철도차량 현가요소 운동변위에 대한 실험적 연구)

  • Kim, Hyung-Jin;You, Won-Hee;Park, Tae-Won;Hur, Hyun-Moo
    • Journal of the Korean Society for Railway
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    • v.9 no.6 s.37
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    • pp.798-803
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    • 2006
  • The suspension elements like primary coil spring, yaw damper, body to body damper are core parts of high speed railway bogie and the faults relating to these elements are reported recently. Thus, this study is started to analyze the displacements characteristics of suspension elements of high speed railway rolling-stock for the purpose of preventing the faults and developing the maintenance technology for suspension elements like spring and dampers. For this purpose, we made a plan to measure the displacements of the primary coil spring, yaw damper and body to body damper in actual running condition. We developed the measurement device to measure the longitudinal displacement and angular displacement of suspension elements and installed this device to test suspension elements. Test to measure displacements of suspension elements is conducted in service line of high speed railway. The displacement data which is acquired from the test with actual vehicles was analyzed for its maximum displacement depending on the track sections. As a result of analysis, we obtained the displacement trends occurring with the sections and valuable results like maximum values and the displacement distribution.

A Study on the Life Cycle Cost Evaluation of the Conventional Auxiliary Power Unit for 8200 Series Electric Locomotive (8200호대 전기기관차용 기존품 보조전원장치의 수명주기비용 평가에 관한 연구)

  • Lee, Kye-Seung;Kim, Wan-il;Kim, Jae-Moon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.2
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    • pp.331-336
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    • 2018
  • In this paper, the life cycle cost of the auxiliary power unit in the conventional 8200 series electric locomotive is evaluated and an effective life cycle cost reduction method is sought. For this, a life cycle cost evaluation model was proposed using IEC 60300-3-3 standard. As a result of analysis, material cost which accounted for a large percentage of preventive maintenance cost, accounted for 64% of total cost, and breakdown maintenance cost was as high as 27%. Except for the cost of preventive maintenance, the breakdown maintenance cost ratio was the highest. In order to reduce the LCC of the auxiliary power unit(APU) of the 8200 series in the future, it is necessary to reduce the material cost in case of development and to secure the high reliability according to the parts manufacturing so as to minimize the maintenance cost.

The Use of Bituminous Subballast on Future High-Speed Lines in Spain: Structural Design and Economical Impact

  • Teixeira, P.F.;Ferreira, P.A.;Pita, A. Lopez;Casas, C.;Bachiller, A.
    • International Journal of Railway
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    • v.2 no.1
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    • pp.1-7
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    • 2009
  • The development of structural solutions for high-speed or very high-speed tracks that minimize total life cycle costs of the system is a key issue to improve the operational profitability of new investments. In opposition to conventional ballasted tracks, slab track solutions can be a cost-effective solution, but only in the cases where the benefits due to the increase in track availability and the reduction of track maintenance offsets its much higher construction costs. In the cases where such investment is not feasible, it is worth to evaluate possible structural improvements to ballasted track that allow reducing its maintenance needs without increasing too much its construction costs. This paper evaluates the design requirements and the impact of improving conventional high-speed ballasted tracks by using a bituminous subballast layer. It is divided into two main parts: first the design requirements of the structural solutions with bituminous subballast and its possible benefits on high-speed track deterioration, and secondly the evaluation of the economic impact, in terms of construction costs, of using this structural solution material in future Spanish high-speed lines.

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Life-Cost-Cycle Evaluation Analysis of the Shunting Locomotive (입환기관차의 LCC 평가분석)

  • Chung Jong-Duk;Kim Jeong-Guk;Pyun Jang-Sik;Kim Pil-Hwan
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.551-556
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    • 2004
  • The deterioration of a shunting locomotive was characterized for the lifetime assessment. The locomotive has been used for shunting works in steel making processes, and in this investigation, various types of technical evaluation methods for the locomotive parts were employed to assess the current deterioration status and to provide important clue for lifetime prediction. Unlike other rolling stocks in railway applications, the diesel shunting locomotive is composed of major components such as diesel engine, transmission, gear box, brake system, electronic devices, etc., which cover more than 70 percent of the total price of the locomotive. Therefore, in this paper, each part of major components in the diesel locomotive was analyzed in terms of the degree of deterioration. The life-cycle-cost (LCC) analysis was performed based on the maintenance and repair history as compared with economical cost to provide the cost-effective prediction, i.e., to assess either repair for reuse or putting the locomotive out of service based on cost-effective calculation.

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Study on the improvement of Memory-device unification for Point-switch machine (선로전환기용 기억쇠 단일화 개선방안 연구)

  • Lee, Nam-Il;Ko, Yang-Ok;Jung, Ho-Hung
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1440-1444
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    • 2011
  • Memory-device is one of the auxiliary components of point-switch machine; connecting front-rod and tongue-rail. The right side and left side of memory-device are different from each other. When there would be a derailing accident of rolling stock or motor-car, the memory-device properly bends and protects the internal of point-switch machine. Memory-device is one of the important site maintenance spare parts. Memory-device for each of right and left side should be secured so that they can be installed on correct side during an exchange work. This study suggests the development of memory-device with different left and right side and the performance test of it. The study intends to contribute in the convenience improvement of maintenance by improving the unification of memory-device.

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The Development Plan for the Reliability Centred Maintenance of Electric Multiple Unit (신뢰성기반의 전동차 유지보수체계 개발방안 연구)

  • Lee, Woo-Dong
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.974-979
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    • 2007
  • From '1994 Gwacheon accident of the Electric Multiple Unit(EMU)' till '2004 Seoul subway 2 lines Guui station accident', the accident is increasing at day and the service demand of the citizen is coming to be various. But it does not deal with technical or operation side demands. There is a possibility of saying that the accident of the EMU or deficit operation is caused by the RCM. The EMU where the efficiency is good though does the time passes and it becomes old anger and does not display that efficiency not only the cause of formation accident does becomes. The breakdown about under occurring before getting up an accident, appropriately shifting the parts is to a maintenance very the pending question fact which is important is a possibility of doing. From there is by an EMU, RCM in reliability base grudge is a tool of confirms an improvement point and the place where it judges. From the research which it sees will present about technical development plan of RCM.

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Study on the Maintenance Interval Decisions for Life expectancy in Railway Turnout clearance Detector (철도 분기기 밀착검지기 Life expectancy의 유지보수 주기 결정에 관한 연구)

  • Jang, ByeongMok;Lee, Jongwoo
    • Journal of the Korean Society for Railway
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    • v.20 no.4
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    • pp.491-499
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    • 2017
  • Railway turnout systems are one of the most important systems in a railway and abnormal turnout systems can cause serious accidents. To detect an abnormal state of a turnout, turnout clearance detectors are widely used. These devices consider a failure of a turnout clearance detectors to be a failure of the turnout system, that could hinder train operations. Analysis of turnout clearance detector failures is very important to ensure normal train operation. We categorized failures of detectors into four groups to identify failure characteristics of the 140 detectors, which are composed of main line detectors (A), side tracks (B), detectors that are in operation more than 80 times a day (C) and detectors that are in operation fewer than 10 times per day. Failures of detectors have mainly been caused in the control part, in the cables and sensors; failures are classified into four groups (A, B, C and D). We have tried to find failure density distributions for each type of failures, inferring the parameter distributions a priori. Finally, using the Bayesian inference we proposed a maintenance time for control parts through the mean time of the detector, life and the life expectancy.

Study on the break squeal noise of rolling stock on tracks and improvements for reducing squeal noise (전동차 브레이크 스퀼소음 현상 및 개선에 대한 연구)

  • Chung, Su-Young;Kim, Seong-Keol
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.170-175
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    • 2005
  • In this study, experimental and theoretical methods were applied to understand brake squeal noise VVVF rolling stock on tracks. Trailer cars needed to payed a particular attention, because they were the major source of brake noise. VVVF rolling stocks for lines no 1 of the subway system in Seoul were used for experimental analyses. In order to study brake squeal noise, a dynamometer test at the S&T Brake, Co., which was a manufacturer of brake pads had performed. For measuring vibration and noise, vibration tests of brake parts (brake lining, brake lining head, back plates, etc.) at the SNUT were executed. Also, vibration tests of disc assembly and lining block at the heavy maintenance shop of the Gunja depot were performed. The modal analyses by using an ANSYS which was one of the CAE commercial program were simulated to know the relationship to the mechanism of brake noise. On the based of the tests and the simulations it was found that specific frequencies of the brake parts affected squeal noise, and improvements for reducing squeal noise were proposed.

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