• Title/Summary/Keyword: Maintenance monitoring sensor

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Case Study on Integrated In-line Oil Monitoring Sensor for Machine Condition Monitoring of Steel Making Industry (통합형 인-라인 오일 모니터링 센서의 제철설비 현장 적용사례)

  • Kong, H.;Han, H.G.;Kwak, J.S.;Chang, W.S.;Im, G.G.
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.73-77
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    • 2010
  • One of the important trends for condition monitoring in the 21st century is the development of smart sensors that will permit the cost-effective continuous monitoring of key machine equipments. In this study, an integrated in-line oil monitoring sensor assigned for continuous in situ monitoring multiple parameters of oil performance is presented. The sensor estimates oil deterioration based on the information about chemical degradation, total contamination, water content of oil and oil temperature. The oil oxidation is estimated by "chromatic ratio", total contamination is measured by the changes in optical density of oil in three optical wave-bands ('Red', 'Green' and 'Blue') and water content is evaluated as relative saturation of oil by water. In order to evaluate the sensor's effectiveness, the sensor was applied to several used oil samples in steel making industry and the results were compared with those measured by standard test methods.

Sensor clustering technique for practical structural monitoring and maintenance

  • Celik, Ozan;Terrell, Thomas;Gul, Mustafa;Catbas, F. Necati
    • Structural Monitoring and Maintenance
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    • v.5 no.2
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    • pp.273-295
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    • 2018
  • In this study, an investigation of a damage detection methodology for global condition assessment is presented. A particular emphasis is put on the utilization of wireless sensors for more practical, less time consuming, less expensive and safer monitoring and eventually maintenance purposes. Wireless sensors are deployed with a sensor roving technique to maintain a dense sensor field yet requiring fewer sensors. The time series analysis method called ARX models (Auto-Regressive models with eXogeneous input) for different sensor clusters is implemented for the exploration of artificially induced damage and their locations. The performance of the technique is verified by making use of the data sets acquired from a 4-span bridge-type steel structure in a controlled laboratory environment. In that, the free response vibration data of the structure for a specific sensor cluster is measured by both wired and wireless sensors and the acceleration output of each sensor is used as an input to ARX model to estimate the response of the reference channel of that cluster. Using both data types, the ARX based time series analysis method is shown to be effective for damage detection and localization along with the interpretations and conclusions.

Continuous deformation measurement for track based on distributed optical fiber sensor

  • He, Jianping;Li, Peigang;Zhang, Shihai
    • Structural Monitoring and Maintenance
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    • v.7 no.1
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    • pp.1-12
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    • 2020
  • Railway tracks are the direct supporting structures of the trains, which are vulnerable to produce large deformation under the temperature stress or subgrade settlement. The health status of track is critical, and the track should be routinely monitored to improve safety, lower the risk of excess deformation and provide reliable maintenance strategy. In this paper, the distributed optical fiber sensor was proposed to monitor the continuous deformation of the track. In order to validate the feasibility of the monitoring method, two deformation monitoring tests on one steel rail model in laboratory and on one real railway tack in outdoor were conducted respectively. In the model test, the working conditions of simply supported beam and continuous beam in the rail model under several concentrated loads were set to simulate different stress conditions of the real rail, respectively. In order to evaluate the monitoring accuracy, one distributed optical fiber sensor and one fiber Bragg grating (FBG) sensor were installed on the lower surface of the rail model, the strain measured by FBG sensor and the strain calculated from FEA were taken as measurement references. The model test results show that the strain measured by distributed optical fiber sensor has a good agreement with those measured by FBG sensor and FEA. In the outdoor test, the real track suffered from displacement and temperature loads. The distributed optical fiber sensor installed on the rail can monitor the corresponding strain and temperature with a good accuracy.

A study on estimation of the total loss and damage ratio of maintenance monitoring sensor of subway tunnel (지하철 터널 유지관리 계측센서의 총 손망실율 산정 연구)

  • Woo, Jong-Tae
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.1
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    • pp.25-31
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    • 2013
  • In this study, the total loss and damage ratio of maintenance monitoring which is installed and operated in the domestic and foreign tunnel structure is researched and analyzed for estimating the loss and damage ratio of maintenance monitoring sensor of subway tunnel. The total loss and damage ratio at the elapsed time of 5-6 years after installation is 14.2% in the Seoul metro line no.5,6 and 7, 14.8% in the section 1 of the Seoul metro line no.9, 13.9% in the Channel tunnel of England and all of them are close to 15%. Therefore, it is reasonable to reflect that the total loss and damage ratio of maintenance monitoring sensor of subway tunnel is estimated provisionally 15% on design, and hence the study of the loss and damage ratio with the number of elapsed years in long-term by the measurement category will be needed.

The needs for advanced sensor technologies in risk assessment of civil infrastructures

  • Fujino, Yozo;Siringoringo, Dionysius M.;Abe, Masato
    • Smart Structures and Systems
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    • v.5 no.2
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    • pp.173-191
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    • 2009
  • Civil infrastructures are always subjected to various types of hazard and deterioration. These conditions require systematic efforts to assess the exposure and vulnerability of infrastructure, as well as producing strategic countermeasures to reduce the risks. This paper describes the needs for and concept of advanced sensor technologies for risk assessment of civil infrastructure in Japan. Backgrounds of the infrastructure problems such as natural disasters, difficult environment, limited resource for maintenance, and increasing requirement for safety are discussed. The paper presents a concept of risk assessment, which is defined as a combination of hazard and structural vulnerability assessment. An overview of current practices and research activities toward implementing the concept is presented. This includes implementation of structural health monitoring (SHM) systems for environment and natural disaster prevention, improvement of stock management, and prevention of structural failure.

Implementation of Real-time Monitoring System for Marine Elevator using Smart Sensors (스마트 센서를 이용한 선박용 승강기 실시간 모니터링 시스템의 구현)

  • Lee, WooJin;Yim, JaeHong
    • Journal of Korea Multimedia Society
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    • v.19 no.2
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    • pp.405-410
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    • 2016
  • Elevator industry is a field that is mechanical, electrical and electronic technology and constantly requires inspection and maintenance considering various applications and various types. Recently, various elevator control and monitoring technologies with IT are developing for elevators on land. But technologies with IT have been hardly done in marine elevator that is consistently assured safety and reliability of life cycle for its parts in poor environment. In this paper, we implemented embedded main controller, floor controller and car controller that meet the requirements and use NMEA network protocol by analyzing home and abroad integrated elevator operation and management systems. Especially, we secured reliability of maintenance by real-time fault diagnosis and control that was implemented with limit switch, gyro sensor, temperature/humidity/barometric pressure sensor and fire detection sensor thinking over the environmental conditions of terrestrial and marine elevator.

A study on the basic test for the development of the wireless sensor monitoring system of the railroad vehicle (철도차량 무선 센서 모니터링 시스템 개발을 위한 기초연구)

  • Kim, Jae-Hoon;Oh, Jae-Geun;Park, Jun-Seo;Kim, Hyung-Jin
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.291-295
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    • 2009
  • We did the blooth module test as a pre-test of wireless sensor monitoring system, which for the improving of on-condition maintenance reliability, on the train. In this test, we examined the communication environment of wireless sensor monitoring system by the acceleration date and frequency date in the real train structure during the operation. Also based on this results, we did the experimental verification of the sensor power system which use piezoelectric energy conversion technology by the theoretical modeling for the applying on the train on-condition maintenance.

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Application of structural health monitoring in civil infrastructure

  • Feng, M.Q.
    • Smart Structures and Systems
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    • v.5 no.4
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    • pp.469-482
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    • 2009
  • The emerging sensor-based structural health monitoring (SHM) technology has a potential for cost-effective maintenance of aging civil infrastructure systems. The author proposes to integrate continuous and global monitoring using on-structure sensors with targeted local non-destructive evaluation (NDE). Significant technical challenges arise, however, from the lack of cost-effective sensors for monitoring spatially large structures, as well as reliable methods for interpreting sensor data into structural health conditions. This paper reviews recent efforts and advances made in addressing these challenges, with example sensor hardware and health monitoring software developed in the author's research center. The hardware includes a novel fiber optic accelerometer, a vision-based displacement sensor, a distributed strain sensor, and a microwave imaging NDE device. The health monitoring software includes a number of system identification methods such as the neural networks, extended Kalman filter, and nonlinear damping identificaiton based on structural dynamic response measurement. These methods have been experimentally validated through seismic shaking table tests of a realistic bridge model and tested in a number of instrumented bridges and buildings.

Sensors, smart structures technology and steel structures

  • Liu, Shih-Chi
    • Smart Structures and Systems
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    • v.4 no.5
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    • pp.517-530
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    • 2008
  • This paper deals with civil infrastructures in general, sensor and smart structure technology, and smart steel structures in particular. Smart structures technology, an integrated engineering field comprising sensor technology, structural control, smart materials and structural health monitoring, could dramatically transform and revolutionize the design, construction and maintenance of civil engineering structures. The central core of this technology is sensor and sensor networks that provide the essential data input in real time for condition assessment and decision making. Sensors and robust monitoring algorithms that can reliably detect the occurrence, location, and severity of damages such as crack and corrosion in steel structures will lead to increased levels of safety for civil infrastructure, and may significantly cut maintenance or repair cost through early detection. The emphasis of this paper is on sensor technology with a potential use in steel structures.

Quality Monitoring Method Analysis for GNSS Ground Station Monitoring and Control Subsystem (위성항법 지상국 감시제어시스템 품질 감시 기법 분석)

  • Jeong, Seong-Kyun;Lee, Sang-Uk
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.1
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    • pp.11-18
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    • 2010
  • GNSS(Global Navigation Satellite System) Ground Station performs GNSS signal acquisition and processing. This system generates error correction information and distributes them to GNSS users. GNSS Ground Station consists of sensor station which contains receiver and meteorological sensor, monitoring and control subsystem which monitors and controls sensor station, control center which generates error correction information, and uplink station which transmits correction information to navigation satellites. Monitoring and control subsystem acquires and processes navigation data from sensor station. The processed data is transmitted to GNSS control center. Monitoring and control subsystem consists of data acquisition module, data formatting and archiving module, data error correction module, navigation determination module, independent quality monitoring module, and system maintenance and management module. The independent quality monitoring module inspects navigation signal, data, and measurement. This paper introduces independent quality monitoring and performs the analysis using measurement data.