• Title/Summary/Keyword: Maintenance and Repair

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An Operational Availability Analysis in Supply Chain Using Simulation (다단계 공급체인에서의 장비운용가용도 시뮬레이션 분석)

  • Park, Se-Hoon;Moon, Seong-Am
    • Korean System Dynamics Review
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    • v.12 no.1
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    • pp.115-130
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    • 2011
  • This study shows the operational availability(Ao) analysis of the supply chain with maintenance functions using the system dynamics simulation. The simulation uses 60 equipments which are serial systems composed by 4 major components. And every entities are connected each other by causal loops. So whole simulation executed like one organic system. Specially we consider 2 constraints, one is the number of spare parts and the other is maintenance capacity level. 2 constraints have 11 levels each so the simulation has 121(11*11) scenarios which scenario has 30 different random number seed. The simulation executed total 3,630(11*11*30) times. We analysis average Ao of total equipments by 121 scenarios and additionally the regression of the average Ao and 2 constraints. As the result, we can get the more accurate values by the system dynamics simulation than the regression to analysis complex system like the supply chain with maintenance functions.

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A Study on the Time Series Analysis of Defect Maintenance Cost in Apartment House according to the Actual Use Data (실적자료에 의한 공동주택 하자보수비용의 시계열적 분석)

  • Song, Dong-Hyun;Lee, Sang-Beom
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.177-178
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    • 2011
  • Recently a great deal of people are taking legal action against the housing provider due to the defects of their Apartment house. And most of the housing companies are spending a huge amount of expenses and efforts to keep their brand value. This essay will carry out time series analysis the 20 housing district which are constructed by huge construction companies. This analysis itemised by metropolitan area(Seoul) and others to keep the degree of reliability, and converted future defect maintenance cost into current cost applied by discount rate to figure out suitability of defect maintenance cost. Even though, this essay is not able to represent standard of defect maintenance cost due to the insufficiency of record, while it will be assisted as a referance when long-term record of time series is estabilished.

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The Physical Properties of Port Type Crack Injection Method Using Latex Elastic Storage Tube (라텍스 탄성 저장관을 활용한 포트식 균열주입 공법의 물리적 특성에 관한 연구)

  • Kim, Eun-Young;Sho, Kwang-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.2
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    • pp.68-75
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    • 2018
  • In this study, to solve the problems of the conventional crack repair and injection method, high elasticity latex was used as the material of the storage tube to withstand the high pressure in the center part differently from the general port. When the repair solution was injected into the crack part, The TPS method was developed so that the air existing in the TPS can be discharged. In addition, a new infusion port in which a valve blocking the backflow of the remediation solution was installed at the injection port was developed and the physical characteristics of the port were analyzed. As a result of the evaluation, it was found that the filling rate of the remedial solution was improved compared to the existing ordinary injector method, and the cracks were completely filled in the test conditions. Compressive strength and tensile strength after repair showed about 20% decrease after repair in case of using ordinary injector method, while TPS method showed about 2~7% increase after repair. The results of this study showed that the injection port method using the elastic storage tube increased the injection performance and the quality after repair compared to the conventional injector method. The result of this study is expected to be utilized as the basic data for application and commercialization of the result to the practical structure.

Determination of the Mean Size of Cannibalization Aircraft (부속유용항공기의 규모결정)

  • Lee Gyu-Bok;Ha Seok-Tae
    • Journal of the military operations research society of Korea
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    • v.16 no.1
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    • pp.113-129
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    • 1990
  • This paper presents the simulation model to decide the mean size of cannibalization aircraft (MSCA) under steady state when an airbase makes use of cannibalization to support the spare parts of an airfleet. In this model, the essential factors such as mission requirements, mission time, failure time, repair time, repair capability, inventory policy, cannivalization rule are considered. The model is constructed with above factors and actual airbase operating rules for a basis. Because of the tangled interdependencies among the each factors, it is inevitable to construct the model by the simulation technique. The mission and support system of the airbase is considered as a closed queueing network with a finite number of unit The troubled aircrafts are repaired in accordance with the priorities that are determined by their repair times. The illustrative example of the model, using the actual data of xx-airbase, is presented. The model would be a useful tool not only to determine the MSCA and the size of scheduled maintenance aircraft but to evaluate the NORS (not operationally ready supply) rate and the availability of an airfleet.

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Four-Wheel Tractor Utilization in Korea(II) -Repair and Maintenance- (농용(農用) 트랙터 이용(利用)에 관(關)한 조사연구(調査硏究)(II) -고장(故障) 및 수리실태분석(修理實態分析)-)

  • Park, Ho Seok;Lee, Yong Kook
    • Journal of Biosystems Engineering
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    • v.6 no.2
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    • pp.65-76
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    • 1982
  • This survey was conducted to investigate the status of repair and maintenance of 4 wheel tractor for a basic reference to the improvement of quality and proper utilization of tractors. Thirty two counties from eight provinces, except Jeju, were covered in this study in order to investigate annual break-down and repair of tractor in 1980. The analyzed results are summarized as follows; 1. The average number of break-down of large size tractors(47ps) was 5.0 times in a year and it was about twice of that of small size tractors(19-23ps). The break-down frequency per 100 hours of use was 1.11 times in the large size and 0.65 times in the small size tractors. 2. 75.6 percent of total break-down was occured in main body of tractor and 24.4 percent in attachments. In particular, the break-down of plow and rotavator was more than 80 percent of total break-down of the small size tractor attachments. 3. The large size tractors which were occured more than one times of break-down a year was 75 percent and its rate of the small size tractor was 62 percent. But 9 percent of tractor surveyed had more than ten times of break-down in a year 4. The frequency of break-down had a peak in May, and it was directly proportional to the hours of use. 5. The causes of break-down were poor maintenance and operation by 29.8 precent, old parts by 30.2 percent, poor quality of parts by 20.6 percent, poor field condition by 16.3 percent and others by 3.1 percent. 6. Annual number of repair was 5.5 times and among them 55.6 percent was done by shop and 44.4 percent by operator. 7. Total required repair time was 30.6 hours a year in the large size tractor and 19.9 hours in the small size tractor. Average repair time was 3.62 hours a time. 8. Annual repair cost was 278 thousand won in the large size tractor and 70 thousand won in the small size tractor. The repair cost per hour of use was 621 won in the large size and 198 won in the small size tractor. 9. The repair cost rate of tractor(Y) was regulated with tractor age (X) as follow; Y=0.752X In case of the service life of tractor was 10 years, the total repair cost rate was 64 percent.

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Development of Implementation Procedure for Reliability Centred Maintenance with Causing Analysis (원인분석을 통한 신뢰성 중심의 유지보수 시스템 절차 개발)

  • Lee, Hern-Chang;Choi, Min-Hong;Lim, Dong-Ho;Kim, Tae-Ok
    • Journal of the Korean Institute of Gas
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    • v.21 no.4
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    • pp.16-20
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    • 2017
  • Current maintenance system are unable to suggest solid basis of maintenance for roating and static equipment. When a filure occurs, replacement or repair without proper process of failure cause analysis would often result in even greater risk. Therefore in this study, a procedure of Reliability Centred Maintenance is develped in order to perform maintenance in preventive mainer (PM), and to effectively manage risk of any equipment based on failure types and respective rates of failure. Ultimately an equipment with higher risk will be monitored which will lead to effectively prevent and manage any major accident.

Perception Survey on the Necessity of Improvement for the Standard Buoys Fouling Maintenance

  • Yoo, Yun-Ja;Kim, Tae-Goun;Gug, Seung-Gi
    • Journal of Navigation and Port Research
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    • v.43 no.2
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    • pp.93-100
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    • 2019
  • In 2001, about 20 years after the introduction of the standard buoys, the natural environment and maritime traffic flow changes in the waters near Korea and the necessity of improvement of the AtoN (Aids to Navigation) maintenance was suggested. The IALA provides guidelines for maintenance and management of AtoN, and Korea provides guidelines for the management and operation of standard buoys by means of the Enforcement on the AtoN laws. The objective of this study was to investigate the installation status and the repair status of the standard type buoys by sea area in order to improve the management and operation of the steel standard buoys. In addition, a survey was conducted on the improvement of the steel buoy fouling and the improvement of the lifting inspection cycle towards on the AtoN managers and producers of the representative authority by sea area. In the case of LL-26 (M) buoy type, the standard type buoy installation status of Korea in 2017 was 57.1%, and the LL-26 (M) type was 58.9% showing the highest repair rate. According to the results of the survey on buoys fouling, 51.2% were caused by the attachment of shellfish, and 43.2% were caused by bird feces. The results of the survey on the improvement of the regular buoy inspection cycle showed that the measures are to maintain the current inspection period of 2 years regardless of the characteristics of the sea area (water depth, inside and outside port, buoy size, etc.).

A Study on Predicting Progress Carbonation using FDM Analysis After Carbonated RC Structures Surface Repair (탄산화가 진행된 기존 RC구조물의 표면보수공법 적용 후 FDM 해석을 이용한 탄산화 진행 예측 연구)

  • Lee, Hyung-Min;Lee, Han-Seung;Kim, Yeung-Kwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.13-14
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    • 2015
  • Carbonation is the results of the interaction of carbon dioxide gas in the atmosphere with the alkaline hydroxides in the concrete. in other words, of the hydrates in the cement pastes, the one which reacts with readily is Ca(OH)2, the product of the reaction being CaCO3 and which decreases the alkalinity of concrete. Consequently, RC structure is deteriorated due to steel corrosion in concrete. As the importance of maintenance of reinforced concrete structure recently has emerged, the attention of durability of structure has been increasing. There are many studies about durability decline especially due to the carbonation. In order to study carbonation progress after surface repair of carbonated concrete, each carbonation penetration velocity from different repair materials of concrete structure is compared through the experiment of carbonation accelerating CO2 concentration to 100%. As carbonation infiltration progress is predicted through this study, the counterplan of service life evaluation will be prepared on selection of repair materials of concrete structure.

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A Study on the Characteristics of Inorganic Polymer Mortar for Concrete Sectional Rehabilitation (콘크리트 단면복구용 무기성 모르타르의 특성에 관한 연구)

  • Hwang, Tae-Ha;Song, Tae-Hyeob;Im, Chil-Soon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.3
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    • pp.171-177
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    • 2010
  • As concrete structures are exposed to chemical substances, damaged from salt, or progressed to the neutralization, the surface damage of the structures is generated timely fashion, resulting shortened service life. Especially, the sulfate erosion causes rapid surface defects, and the steel skeleton becomes corroded due to the water infiltration, generating stability deterioration of the concrete structure. In this study, the physical characteristics of the acid-resistant mortar with aluminosilicates was investigated in order to resolve problems of the acid resistance, one of the most serious problems of the cement type repair material. As the result of the experiment, the test specimen turned to exhibit almost equivalent physical characteristics with those of concrete sectional repair materials in terms of compressive and bending strengths. As both the cement sectional repair material and the test specimen were immerged in sulfuric acid solution to examine weight changes, the test specimens exhibited only 4% loss of their weights while the cement sectional repair materials reached at the level of 80% or above, proving the excellence acid resistant characteristics of the test specimens. Consequently, the physical characteristics of acid resistant mortar with aluminosilicates were revealed to be superior than those of concrete sectional repair materials. It can be utilized as a sectional repair material where the acidic erosion is anticipated.

A Study on the History of Housing Unit Maintenance in an Apartment Building for Sustainable Performance (공동주택 단위주거 성능유지항목 도출을 위한 시설물 보수이력 분석)

  • Kang, Ji-Yeon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.222-223
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    • 2022
  • The purpose of the study is to derive maintenance items in dwelling unit of apartment after the liability period for defect security. In according with the Apartment Housing Management, the managers of apartment maintain facilities in public and develop a long-term repair plan. However, Apartment unit housing is a private area and is managed facilities individually by residents or owners. As the facility ages, it is necessary to derive items in dwelling unit of apartment that need to maintain performance. Therefore, this paper analyzed the history of repairing facilities through complaints about rental housing units.

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