• Title/Summary/Keyword: Main pump

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A Study on the Design of Flow Control Valve Attached to Vane Pump for Power Steering (파워 스티어링용 베인 펌프 유량 제어부 설계에 관한 연구)

  • 이윤태
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.87-95
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    • 2000
  • The numerical analysis and the experiments are carried out to develop the design program for the flow control valve attached to the vane pump for power steering. The factors affecting the flow rate characteristics are analyzed by the experiments and the numerical analysis. The results are summarized as follows; (1) the main factors affecting to the first and second control flow rate are the diameter of big and small rod of the spool. (2) the cut off is mainly affected by the main spring constant, the initial displacement of main spring and the small diameter of the spool. (3) the dropping slope characteristics are decided by the chamfer of spool and the dynamic characteristics of the spool.

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Performance Enhancement of the Heat Pump Using the Refrigerant Subcooling System (냉매 과냉각 시스템을 이용한 열펌프의 성능향상에 관한 연구)

  • 손창효;윤찬일;박승준;이동건;오후규
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.106-111
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    • 2001
  • The performance characteristics of heat pump system using the new refrigerant subcooling system were investigated. The new heat pump system has the ice storage tank to accumulate the latent heat of the refrigerant during the night-time. The heat is released to subcool the saturated refrigerant liquid at the outlet of a condenser in the daytime. The experimental apparatus is a well-instrumented heat pump which consisted of a refrigerant loop and a coolant loop. The test sections(condenser and evaporator) were made of tube-in-tube heat exchanger with the horizontal copper tube of 12.7[mm] outer diameter and 9.5[mm] inner diameter. The evaporating temperatures ranged from $-5[^{\circ}C]$ to $0[^{\circ}C]$ and the subcooling degrees of the refrigerant varied from $15[^{\circ}C]$ to $25[^{\circ}C]$. The test of the ice storage was carried out at evaporating temperature of $-10[^{\circ}C]$ and the ice storage mode is an ice-on-coil type. The main results were summarized as follows ; The refrigerant mass flow rate and compressor shaft power of the heat pump system were independent of the subcooling degrees. The cooling capacity o the heat pump system increases as the evaporating temperature and subcooling degree increases. The cooling capacity of the heat pump system is about 25 to 30% higher than that of normal heat pump system. The COP of the heat pump system which subcooled the refrigerant liquid at the outlet of the condenser is about 28% higher than that of the normal heat pump system.

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Optimum Design on Lobe Shapes of Gerotor Oil Pump

  • Kim, J.H.;Kim, Chul;Chang, Y.J.
    • Journal of Mechanical Science and Technology
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    • v.20 no.9
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    • pp.1390-1398
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    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular the pump is an essential machine element that feeds lubricant oil in an automotive engine. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the two rotors. Usually the outer one is characterized by lobes with a circular shape, while the inner rotor profile is determined as a conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in order to limit the pressure angle between the rotors. Now we will consider the design optimization. The first step is the determination of the instantaneous flow rate as a function of the design parameter. This allows us to calculate three performance indexes commonly used for the study of positive displacement pumps the flow rate irregularity, the specific flow rate, and the specific slipping. These indexes are used to optimize the design of the pump and to obtain the sets of optimum design parameter Results obtained from the analysis enable the designer and manufacturer of the oil pump to be more efficient in this field.

A Study on Life Prediction of Hydraulic Piston Pump (유압 피스톤 펌프의 수명 예측 연구)

  • Kim, Kyungsoo;Lee, Jihwan;Kang, Myeongcheol;Ryuh, Beomsahng
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.5
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    • pp.607-613
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    • 2018
  • Hydraulic systems are widely used in the field of defense, construction machinery, agricultural machinery, and general industries, due to various advantages such as quick response speed and precision control. The defense equipments such as light rescue vehicle is operated in very harsh environments, so hydraulic components used in defense equipment are required to have very high reliability. In particular, hydraulic piston pump is very important component in a hydraulic systems, so life prediction of pump is essential. Therefore, in this study, we analyze the potential failure and the main failure mode of the hydraulic piston pump for the light rescue vehicle through the FMEA analysis, and predict the life of the pump by the accelerated life test considering the usage conditions.

Experimental Study on Reducing the Adherence Phenomenon between Idle Gear and Housing for Low-Pressure Fuel Pump of Excavator Engine (굴삭기 엔진용 저압연료펌프의 아이들 기어와 하우징 사이의 고착 현상 개선에 관한 실험적 연구)

  • Lee, Il Kwon;Kim, Seung Chul;Kang, Ki Hwan;Hur, Chang Soo
    • Tribology and Lubricants
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    • v.29 no.2
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    • pp.111-116
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    • 2013
  • This paper describes the adherence phenomenon, including the tribological characteristics, of a low-pressure fuel pump in a diesel engine for an excavator. Most fuel pumps of a diesel-engine excavator are of the fixed-quantity-gear type and have low pressure. However, the developed pumps develop problems in the pumping system owing to performance instability. Cavitation, which is the main obstacle to stable driving in the pump, occurs between an idle gear and the housing to produce a serious adherence problem. The present study not only examined how to suppress cavitation in a pump but also developed a simple method to improve pump performance through the early creation of a lubrication film with a phosphoric acid coating on the surface of the idle gear. The results showed that the coating successfully prevents breakage of the idle gear due to adherence.

A Study of the Reverse Engineering of a Two-Stage Impeller-Submerged Pump for Cryogenic Fluids (극저온용 2단 임펠러 액중펌프 역설계에 관한 연구)

  • Kweon, Byung Soo;Yi, Chung-Seob;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.9-15
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    • 2017
  • This study represents basic research for the development of submerged pump technology applicable to transfer and storage of a cryogenic liquids. Its purpose is to secure baseline design data by applying reverse engineering to the process of developing a submerged cryogenic pump. The two-stage model included in the ARTICK Series LNG Submerged Pump produced by Vanzetti of Italy was selected for analysis for development of a localized product, and was disassembled for reverse engineering. The pump was disassembled after analyzing its processing/assembly characteristics such as shrinkage of fittings. In addition, the materials used in manufacturing of the main components were analyzed, and the ingredients were confirmed. As a result, a design drawing for each component required for product development was secured via foundational design, and a test product was manufactured by maximizing the application of appropriate domestic technologies.

Optimum design on the lobe shapes of Gerotor Oil Pump (제로터 오일 펌프 로버형상에 관한 최적설계)

  • Kim Jae-Hun;Kim Chang-Ho;Kim Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.124-131
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    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in odor to limit the pressure angle between the rotors. Now we will consider the design optimization. The first step is the determination of the instantaneous flow rate as a function of the design parameter. This allows us to calculate three performance indexes commonly used far the study of positive displacement pumps: the flow rate irregularity, the specific flow rate, and the specific slipping. These indexes are used to optimize the design of the pump and to obtain the sets of optimum design parameter. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field, and the system could serve as a valuable one for experts and as a dependable training aid for beginners.

A study on the method vibration analysis of marine pump

  • BAE, Dong-Myung;QI, Da-long;CAO, Bo;GUO, Wei
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.51 no.3
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    • pp.279-284
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    • 2015
  • Generally, there are many kinds of pumps used on a ship, which play an obbligato role to assist the ship's running. However, due to the pump's own motor, it becomes a main vibration resource that may cause serious problems in local. If the above situation happened, it may cause local resonance even structural damage. Also, the bigger the pump's size is, the more serious the vibration is. Therefore, it is very important for researchers to estimate the vibrations situation of pumps accurately and avoid or reduce the probability of resonance. Based on a real marine pump-HHG8065, this paper did a vibration analysis by FEM (Finite Element Method) and compared the results with actual test. Finally, it gave a discussion on the estimation of pump and provided an improvement way to the vibration level.

A Study on the Design of 34kW Cryogenic Induction Motor for LNG Spray Pump (34kW급 LNG Spray펌프용 극저온 유도전동기 설계에 관한 연구)

  • Jeong, Dong-Wook;Lee, Ki-Wook;Ryu, Jae-Ho;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.918-919
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    • 2015
  • Because of environmental regulations in emissions control area, the demand for ships to use LNG as fuel is increasing. Orders for domestic shipbuilders to produce LNG carriers are steadily increasing. However, major appliances such as spray pump, main cargo pump and others have been relied on imports. Therefore, development of pump motor using at cryogenic temperature is necessary. Operating temperature of an induction motor is at $-163^{\circ}C$. At this low temperature, the resistivity of a motor coil is quite different from normal ones, and so does the torque characteristics of motor. This paper presents a designing method of a cryogenic induction motor for LNG pump. The variation of resistivity of motor coil is considered in the design process. The heat source such as core-loss, hysteresis-loss and copper-loss are analyzed to prevent the LNG evaporation which may cause the motor failure.

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The evaluation of Secondary pump vibration at Tongyoeng LNG recieving terminal in Korea Gas Corporation (한국가스공사 통영생산기지의 초저온 펌프의 진동 진단)

  • Koh, J.P.;Kim, J.H.;Hong, S.K.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1637-1641
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    • 2003
  • Korea Gas Corporation(KOGAS) is a Liquified Natural Gas(LNG) supplier through out the Korea. LNG, which is imported wholly from foreign countries, is compressed 1/600 for easy transportation and is stored in a liquid state in the storage tanks at Incheon, Pyeongtaek and Tongyeong. At LNG receiving terminals, LNG is vaporized to natural gas before supplying to City Gas Consumer of Power Plant. The secondary pump is a equipment which compress LNG from 1- kgf/cm2 to 70 kgf/cm2. The secondary pump at Tongyeong LNG receiving terminal is consisted of two pumps in one underground PIT, and is connected to supporting structures. It is therefore expected that there is a vibration problem whit the pump and was found that high level vibration was occurred in a low frequency band($5^{\sim}10Hz$). In this paper, the vibration of secondary pump was analyzed, and the main cause of vibration was found out.

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