• 제목/요약/키워드: Main piston

검색결과 100건 처리시간 0.031초

압축수 방식 사출장치 내부 과도압력파 모의를 위한 간이 식 (Simplified Formula for Simulating Overpressure Waves in Compressed-Water-Type Launching Device)

  • 김국현
    • Tribology and Lubricants
    • /
    • 제38권6호
    • /
    • pp.287-290
    • /
    • 2022
  • Compressed-water-type launching devices convert the force from compressed water into force-launching underwater structures, such as torpedos and autonomous underwater vehicles. In particular, the overpressure wave in the launching tube is a critical design factor for the launching device. This paper presents a simplified formula for simulating overpressure waves in the launching tube of a compressed-water-type launching device. Scaled model experiments were performed to obtain actual measurement data of overpressure waves in a launching tube with varying piston speeds to examine the practical applicability of the simplified formula. The main factor of the simplified formula was estimated using an optimization technique. The time history of the overpressure waves was satisfactorily simulated using the estimated factor values and showed consistency with the measurement data. In addition, the trend of change by the piston speed of the estimated factors was reviewed, and the practical applicability was demonstrated. A systematic study of the factors influencing the overpressure waves in launching tubes will be possible using experimental data for more various conditions and the proposed simplified formula.

유압실린더 세라믹코팅 기공률 최소화 방안 (Minimization of Porosity in Ceramic Coating on a Hydraulic Cylinder)

  • 정영호;문승재;유호선
    • 플랜트 저널
    • /
    • 제6권4호
    • /
    • pp.63-71
    • /
    • 2010
  • The best way to prevent the corrosion of piston rod is a selection of quality of the material and method of construction which minimize the porosity. The high velocity oxy fuel(HVOF) method, which generates lower porosity than existing plasma spray, was applied to ceramic laminated bond layer. Porosity percentage fell to bellow 2%, lower than that of plasma spray at 7%. Coating material of ceramic-coated main layer was selected as the $Cr_2O_3$ affiliation material, which is more dense than $Al_2O_3$ affiliation. To fill up the pores formed after the coating process, we sealed the bond layer and main layer. Sealing process was performed twice, once after the coating and once after the grinding. Upon the anti-corrosion test on the sealed sample and on the non-sealed sample, it is confirmed that the sealed sample was not corroded for 1,000 hours while the non-sealed sample was corroded within 48 hours.

  • PDF

FEM을 이용한 왕복동 공기압축기의 피스톤 및 커넥팅로드의 구조해석 (Transient Structural Analysis of Piston and Connecting Rods of Reciprocating Air Compressor Using FEM)

  • ;양창조;김준호;김부기
    • 해양환경안전학회지
    • /
    • 제23권4호
    • /
    • pp.393-399
    • /
    • 2017
  • 왕복동식 압축기에서 피스톤과 커넥팅로드는 중요한 부분이다. 이러한 주요부에 기계적 부하가 과도하게 가해지면 해당 기부속이 손상될 수 있으며, 교체하기도 쉽지 않고 비용도 많이 든다. 따라서 내구성과 수명에 영향을 미치는 요인을 분석할 필요가 있다. 본 연구의 주요 목적은 피스톤과 커넥팅로드의 최대 응력 집중 위치를 확인하는 것이다. 이를 위해 설계된 공기압축기의 작업 공정의 동적계산을 기반으로 피스톤 및 커넥팅로드의 응력 분석을 수행하였다. 공기압축기의 피스톤과 커넥팅로드의 3 차원 모델을 따로 설계하고, 이러한 부품들의 유한요소 해석은 수치해석적인 근사해법을 사용하였다. 피스톤은 열 경계 조건 없이 크랭크 샤프트의 각도에 따라 압력 부하를 받는다. 시뮬레이션 결과는 피스톤과 커넥팅로드의 응력 집중 위치와 그 값을 예측하고 추정할 수 있다. 그 결과 크랭크 각도 $135^{\circ}$$225^{\circ}$에서 피스톤은 190MPa, 커넥팅로드는 123MPa 이상의 최대 등가응력이 나타났으며 이는 인장 항복강도 이하의 값이다. 또한, 커넥팅로드와 피스톤에 계산 된 안전 계수는 1보다 높게 나타났다. 더욱이, 이러한 결과는 왕복동 공기압축기 제작사에 피스톤 및 커넥팅로드를 설계함에 있어서 최적화를 위한 참고 자료로 활용 될 수 있다.

ENO기법을 이용한 연소 엔진 흡기계 소음의 방사에 관한 수치적 연구 (Numerical Study on the Radiation of Intake Noise from Internal Combustion Engine by Using Essentially Non-Oscillatory Schemes)

  • 김용석;이덕주
    • 소음진동
    • /
    • 제8권2호
    • /
    • pp.239-250
    • /
    • 1998
  • Traditionally, intake noise from internal combustion engine has not recevied much attention compared to exhaust noise. But nowadays, intake noise is a major contributing factor to automotive passenger compartment noise levels. The main objective of this paper is to identify the mechanism of generation, propagation and radiation of the intake noise. With a simplest geometric model, one of the main noise sources for the intake stroke is found to be the pressure surge, which is generated after intake valve closing. The pressure surge, which has the nonlinear acoustic behavior, propagates and radiates with relatively large amplitude. In this paper, unsteady compressible Navier-Stokes equations are employed for the intake stroke of axisymmetric model having a single moving cylinder and a single moving intake valve. To simulate the periodic motion of the piston and the valve, unsteady deforming mesh algorithm is employed and Thompson's non-reflecting boundary condition is applied to the radiation field. In order to resolve the small amplitude waves at the radiation field, essentially non-oscillatory(ENO) schemes with an artificial compression method (ACM) are used.

  • PDF

Effects of Engine Loads on Exhaust Emissions and Particulate Matter with Morphological Characteristics in a Common Rail 4 Cylinder Diesel Engine

  • Roh, Hyun-Gu;Choi, Seuk-Cheun;Lee, Chang-Sik
    • 한국연소학회지
    • /
    • 제15권3호
    • /
    • pp.57-66
    • /
    • 2010
  • The purpose of this paper is to investigate the effects of fuel injection strategy and engine load on the structure and emissions characteristics of a DI diesel engine with 1.6L of piston displacement. In order to analyze the particulate matter (PM) and exhaust emissions characteristics in a direct injection diesel engine, the quantity of PM and exhaust emissions (including HC, CO and $NO_X$) were investigated under various injection strategies and engine loads. Two different injection strategies (one pilot/main injection and two pilots/main injection) was investigated under the various engine loads. A thermophoretic sampling method with a scanning electron microscope (SEM) were used to obtain the PM morphology (including primary particles, the size of the agglomerates, the number of agglomerates, the fractal dimension). The quantity of soot gradually increased with increasing engine load at both injection strategies. The primary particles in the PM agglomerates indicate that the average of the primary particle and radius of gyration increased as the engine load increased.

유체기계 덕트 내 시변 음원의 음향 특성에 관한 연구 (An Analysis of the Acoustical Source Characteristics in the Time-varying Fluid Machines)

  • 장승호;이준신;이정권
    • 한국음향학회지
    • /
    • 제22권2호
    • /
    • pp.104-112
    • /
    • 2003
  • 유체기계 덕트 내 음원은 흔히 선형 시불변 모델을 이용하여 음원 임피던스와 강도로 특성화되어진다. 그러나 내연기관 및 압축기 음원에 대한 여러 측정에서 물리적으로 타당하지 않은 부의 저항이 보고된 바 있다. 본 논문에서는 유체기계의 시변성이 음원특성에 미치는 영향에 대하여 해석적으로 연구하였다. 이를 위하여 왕복동 피스톤 및 배기계로 구성된 간단한 유체기계를 전형적인 주기적으로 시변하는 계로서 다루었으며 등가음향 회로를 해석하였다. 해석 해를 이용한 모사측정에서는 실제 음원의 시변성이 부의 저항에 대한 주요한 원인임을 볼 수 있다. 비교적 작은 시변항의 크기를 가지는 경우에 피스톤이 정적 계의 고유진동수의 두 배 또는 그 정수로 나뉜 주파수로 작동한다면 음원이 큰 음향 파워를 방사하게 됨을 알 수 있다.

전투기 J85-GE-21 터보제트 엔진 후기 연소기 연료펌프의 내부 피스톤 패킹 연료 누출 원인 (Cause of Fuel Leakage from the Inner Piston Packing of Afterburner Fuel Pump in an Aircraft J85-GE-21 Turbojet Engine)

  • 김익식;황영하;손경숙;이중훈;김성욱
    • Elastomers and Composites
    • /
    • 제49권4호
    • /
    • pp.305-312
    • /
    • 2014
  • 대부분 군사용 초음속 전투기는 후기 연소기를 사용한다. 후기 연소기는 초음속 비행, 이륙, 전투 상황에 대해 비상 임무 수행을 가능하게 하는 중요한 역할을 한다. 최근 전투기 J85-GE-21 터보제트 엔진 후기 연소기 연료펌프의 내부 피스톤 패킹고무에서 반복적인 연료 누출 결함이 발생하였다. 이러한 결함은 두 제조사 중 한 제조사의 부품에서만 발생하였다. 따라서, 결함발생 원인을 제조사가 상이한 정상품 및 결함품에 대하여 다양한 비교 분석방법을 통하여 조사하였다. 결함분석에는 팽윤 또는 팽윤도, 총 황함량, 폴리머 확인, 카본블랙 함량 및 표면적, 경도와 같은 분석방법이 적용되었다. 결론적으로, 반복적인 연료 누출 결함의 주요 원인은 보강제 카본블랙의 함량 미달로 확인되었으며, 더불어 표면적이 작은 카본블랙과 함량이 낮은 황 적용이 결함원인에 부가적인 영향을 준 것으로 확인되었다.

공동내부 연료분사방식 초음속 연소기의 수치해석 연구 (Numerical Investigation on Cavity-Enhanced-Supersonic Combustion Engine of Upstream Fuel Injection in Cavity)

  • 정은주;정인석
    • 한국연소학회:학술대회논문집
    • /
    • 한국연소학회 제26회 KOSCO SYMPOSIUM 논문집
    • /
    • pp.35-39
    • /
    • 2003
  • A numerical study is carried out to investigate combustion phenomena in a model SCRamjet engine, which has been experimentally studied at the Australian National University using a T3 free-piston shock tunnel. The Mach number is 3.8, the static pressure 110kPa and the static temperature 1100K in the main air flow. The fuel is hydrogen, which is injected in the cavity. Equivalence ratio is set to either 0.25 or 0.5 to access its effect on the fuel-air mixing combustion phenomena. The results show that the cavity generates several recirculation zones, which increase the fuel-air mixing. Self ignition occurs near the point of fuel injection. The flame is anchored by the cavity and generates the precombustion shock on the step. For a high equivalence ratio, the recirculation zones are bigger and the flame is present throughout the combustor.

  • PDF

COMPUTATIONAL STUDY OF THE DRIVER GAS COMPRESSION PROCESS IN THE BALLISTIC RANGE

  • Rajesh, G.;Kang, H.G.;Kim, H.D.
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2007년도 춘계학술대회B
    • /
    • pp.2775-2780
    • /
    • 2007
  • The ballistic range has long been employed in a variety of engineering fields such as high-speed impact engineering, projectile aerodynamics and aeroballistics, since it can create very high-pressure states in a short time. Since the operation of the ballistic range includes many complicated processes, each should be studied in detail for the best operation of the device. One of the main processes which have a major influence in its operation is the compression of the driver gas. Most of the studies available in this field hardly discuss this process in detail and thus lack a proper understanding of its effect. In the present study, a computational analysis has been made to investigate the compression process in the pump tube of a ballistic range. The results obtained are validated with some experimental data. It is seen that the pump tube parameters and the piston mass significantly affect the compression process and the time to build up the required diaphragm rupture pressure.

  • PDF

공압회로에서 미터인 회로와 미터아웃 회로의 특성 비교 (Characterics of Meter-In / Meter-Out Circuits to pneumatic System)

  • 박재범;염만오
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 춘계학술대회 논문집
    • /
    • pp.446-450
    • /
    • 2002
  • Pneumatic system has been mainly used as main equipment for actuation and control of compressed air force in manufacturing industry, pneumatic circuit for the most part is used in Meter-Out circuit. Meter-Out circuit method is Flow Control Valve to fit in exhaust part of cylinder port. In the reverse, Meter-In circuit is Flow Control Valve to fit in input part of cylinder port. This study examines the dynamic characteristics comparison of Meter-In and Meter-Out Circuits in the pneumatic circuits. The results of the experimental research are obtained to the followings: i ) System Response is Meter-In Circuit more than Meter-Out one before cushion zone. ii) we conjectured that the collision of piston and head cover is ease to collide Meter-In Circuit more than Meter-Out one at the stroke end part.

  • PDF