• Title/Summary/Keyword: Magnesium alloy

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A Comparative Study of Failure Criteria for Magnesium Alloy Sheet under Warm Press Forming Condition (마그네슘 판재 온간 성형의 파단 예측 모델 비교 연구)

  • Kim, H.K.;Kim, J.D.;Heo, Y.M.;Kim, W.J.
    • Transactions of Materials Processing
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    • v.21 no.2
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    • pp.113-118
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    • 2012
  • Magnesium sheet alloys possess limited plastic formability at room temperature but their formability is substantially improved at elevated temperatures and optimum strain rates. In the present paper, three different types of failure criteria, namely, strain-based, stress-based, and work-based criteria, are compared for their applicability to warm press forming of magnesium sheet alloys. Warm deep-drawing experiments were conducted on AZ31 alloy sheet, and the results were used to assess the strength and weakness of the failure criteria.

Preparation of corrosion-resistive thin films by ion plating method and their corrosion protection mechanism (이온 플레이팅법에 의한 내식 박막의 제작과 부식방식 메카니즘)

  • Lee, K.H.;Bae, I.Y.;Kim, K.J.;Moon, K.M.;Lee, M.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.285-286
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    • 2006
  • Magnesium is the lightest of all the structural metals having density of 1.74. It is approximately 2/3 lighter than aluminium, l/4 lighter than titanium alloy and 1/5 lighter than iron. Among the light-weight alloys, magnesium and its alloys show a good possibility for high performance aerospace and automotive applications, however the widespread use of magnesium alloys has been limited mainly by its poor oxidation and corrosion resistance. In this work, corrosion-resistive thin films were prepared onto the magnesium alloy substrate(AZ91D) by environmental friendly coating technique, ion plating method. And their corrosion protection mechanism were analyzed.

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Finite Element Analysis of warm Circular Cup Deep Drawing Process of AZ31 Sheet (AZ31 판재의 온간 원형컵 딥드로잉 공정의 유한요소 해석)

  • Lee, M.H.;Kim, H.Y.;Kim, H.K.;Oh, S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.230-233
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    • 2007
  • Due to their low density, high specific strength and electromagnetic interference shielding, magnesium alloy sheets are used increasingly more often in automotive, aerospace, and electronics industries. However, magnesium ally sheets should be usually formed at elevated temperature because of their poor formability at room temperature. For the use of magnesium alloy sheets for an industrial, their mechanical properties at elevated temperature and appropriate forming process conditions have to be developed. In this study, the warm deep drawing process of AZ31 sheets is studied numerically by non-isothermal simulation. The difference between the isothermal simulation results and the non-isothermal simulation results and the progress of warm forming are discussed.

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Effect of Slip System Transition on the Deformation Behavior of Mg-Al Alloy: Internal Variable Based Approach (비탄성 변형 이론을 바탕으로 한 Mg-Al 합금의 슬립기구 천이 현상 해석)

  • Lee H.S.;Chang Y. W.;Bang W.
    • Transactions of Materials Processing
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    • v.13 no.6 s.70
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    • pp.535-539
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    • 2004
  • Although magnesium has high potential for structural material due to the lightweight and high specific strength, the structural application has been limited by the low ductility at room temperature. The reason of the poor ductility is few activated slip systems of magnesium (HCP structure) during deformation. As temperature increases, however, additional non-basal slip systems are incorporated to exhibit higher ductility comparable to aluminum. In the present study, a series of tensile tests of Mg-Al alloy has been carried out to study deformation behavior with temperature variation. Analysis of load relaxation test results based on internal variable approach gave information about relationship between the micromechanical character and corresponding deformation behavior of magnesium. Especially, the material parameter, p representing dislocation permeability through barriers was altered from 0.1 to 0.15 as the non-basal slip systems were activated at high temperature.

Effect of Strain Rate on Microstructure Formation Behavior of M1 Magnesium Alloy During High-temperature Deformation (변형속도에 따른 M1 마그네슘 합금의 고온변형 중 미세조직 형성 거동)

  • Lee, Kyujung;Kim, Kwonhoo
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.1
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    • pp.1-11
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    • 2019
  • In this study, microstructure evolution and crystallographic orientation are investigated under various deformation conditions in M1 magnesium alloy. M1 magnesium ingot was rolled at 673 K with the rolling reduction of 30%. The compression test specimens were machined out from rolled plate, and then the specimens were annealed at 823 K for 1h. Uniaxial compression tests were conducted at 723 K and under the strain rate ranging from $5.0{\times}10^{-4}s^{-1}$ to $5.0{\times}10^{-2}s^{-1}$ up to a true strain of -1.0. For observation of crystal orientation distribution, EBSD measurement was performed. Occurrence of the dynamic recrystallization and grain boundary migration were confirmed in all case of the specimens. The distribution of the grains is not uniformed in the experimental conditions.

Mechanical Properties and Corrosion Resistance of Plasma Electrolytic Oxidation Coatings on AZ31 Magnesium Alloy

  • Park, Jae Seon;Jung, Hwa Chul;Shin, Kwang Seon
    • Corrosion Science and Technology
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    • v.5 no.2
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    • pp.77-83
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    • 2006
  • The plasma electrolytic oxidation (PEO) process is a relatively new surface treatment technique that produces a chemically stable and environment-friendly electrolytic coating that can be applied to all types of magnesium alloys. In this study, the characteristics of oxide film were examined after coating the extruded AZ31 alloy through the PEO process. Hard ceramic coatings were obtained on the AZ31 alloy by changing the coating time from 10min to 60min. The morphologies of the surface and the cross-section of the PEO coatings were examined by scanning electron microscopy and optical microscopy, and the thickness of the coating was measured. The X-ray diffraction pattern of the coating shows that the coated layer consists mainly of the MgO and $Mg_2SiO_4$ phases after the oxidation reaction. The hardness of the coated AZ31 alloy increased with increasing coating time. In addition, the corrosion rates of the coated and uncoated AZ31 alloys were examined by salt spray tests according to ASTM B 117 and the results show that the corrosion resistance of the coated AZ31 alloy was superior to that of the un-coated AZ31 alloy.

Corrosion Behavior and Inhibition Studies of AZ31B Magnesium Alloy With and Without Cl- in the Alkaline Electrolytes in Addition with Various Inhibitor Additives

  • Shin, Yoonji;Cho, Kyehyun
    • Corrosion Science and Technology
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    • v.18 no.6
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    • pp.243-252
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    • 2019
  • The pitting corrosion and inhibition studies of AZ31B magnesium alloy were investigated in the alkaline solution (pH12) with chloride and inhibitors. The corrosion behavior of passive film with/without Cl- in the alkaline electrolyte were conducted by polarization curve and immersion tests in the presence of various additives (inhibitors) to clarify the inhibition efficiency of pitting corrosion at higher potential region. Critical concentration of pitting corrosion for Mg alloy was evaluated with 0.005 M NaCl in 0.01 M NaOH on the anodic polarization behavior. Critical pitting of AZ31B Mg alloy in 0.01 M NaOH is a function of chlorides; Epit = - 1.36 - 0.2 log [Cl-]. When the Sodium Benzoate (SB) was only used as an inhibitor, a few metastable pits developed on the Mg surface by an immersion test despite no pitting corrosion on the polarization curve meaning that adsorption of SB on the surface is insufficient protection from pitting corrosion in the presence of chloride. The role of SB and Sodium Dodecylbenzenesulfonate (SDBS) inhibitors for the Mg alloy surface in the presence of chloride was suppressed from pitting corrosion to co-adsorb on the Mg alloy surface with strong formation of passive film preventing pitting corrosion.

Effect of Sodium Aluminate Concentration in Electrolyte on the Properties of Anodic Films Formed on AZ31 Mg Alloy by Plasma Electrolytic Oxidation (AZ31 마그네슘 합금의 플라즈마 전해 산화에서 Sodium Aluminate 농도가 산화막 특성에 미치는 영향)

  • Lee, Jong-Seok;Baek, Hong-Gu;Kim, Sung-Wan
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.5
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    • pp.227-232
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    • 2012
  • Magnesium alloy have good physical properties such as good castability, good vibration absorption, high strength/weight ratios. Despite the desirable properties, the poor resistance of Mg alloy impedes their use in many various applications. Therefore, magnesium alloy require surface treatment to improve hardness, corrosion and wear resistance. Plasma Electrolytic Oxidation (PEO) is one the surface treatment methods to form oxide layer on Mg alloy in alkali electrolyte. In comparison with Anodizing, there is environmental process having higher hardness and faster deposition rate. In this study, the characteristics of oxide film were examined after coating the AZ31 Mg alloy through the PEO process. We changed concentration of sodium aluminate into $K_2ZrF_6$, KF base electrolyte. The morphologies of the coating layer were characterized by using scanning electron microscopy (SEM). Corrosion resistance also investigated by potentiodynamic polarization analysis. As a result, propertiy of oxide layer were changed by concentration of sodium aluminate. Increasing with concentration of sodium aluminate in electrolyte, the oxidation layer was denser and the pore size was smaller on the surface.

A study on the microstructure and micro-hardenss distribution in laser welded AZ31 magnesium alloy (AZ31 마그네슘합금 레이저 용접부의 미세조직 및 미소경도의 분포에 관한 연구)

  • Choi, Y.H.;Lee, M.Y.;Choi, S.H.
    • Laser Solutions
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    • v.15 no.3
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    • pp.11-15
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    • 2012
  • The laser weld of AZ31 magnesium alloy was characterized with OM, EBSD and micros vickers hardness tester in experiment. EBSD analysis and micro-hardness measurements were carried out at the three regions (Equiaxed Zone, Columnar Dendrite Zone, Base Metal) of the welded AZ31Mg alloy sheets. The magnesium alloy show the rectangular shape bead in laser weld. EBSD analysis revealed that the three regions show the heterogeneous distribution of grain size and microtexture. Micro-hardness measurement also revealed that the heterogeneous distribution of microstructure contributed to the heterogeneous micro-hardness distribution in the three regions.

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Control of Grain Size on Friction Stir Welded AZ31 and AZ91 (AZ31과 AZ91의 마찰교반용접부 결정립 크기 제어)

  • Gwon, Gi-Su;Lee, Chang-U;Kim, Mok-Sun;Sato, Yutaka S.;Kim, Jeong-Han
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.328-331
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    • 2007
  • It was carried out to evaluate microstructure and mechanical properties of friction stir welded(FSW) on magnesium alloys. Two types magnesium alloy was used in this work, AZ31 wrought and AZ91 cast magnesium alloy. Microstructure near the weld zone showed general weld structures such as stir zone(SZ), thermo-mechanically affected zone(TMAZ) and heat affected zone(HAZ). In the AZ91 alloy, the SZ had a fine grain size and $\beta$ phase particles which were well distributed in matrix. It was characterized to redistribute by partial or full re-solution of the $\beta$ phase which is coarse in base metal during FSW processing. The hardness of the SZ slightly increase than the base metal in AZ31 Mg alloy.

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