• Title/Summary/Keyword: Magnesium alloy

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A Study of Rheology Properties of AM50A Magnesium Alloy (AM50A 마그네슘합금의 레오로지 특성에 관한 연구)

  • Han S.H.;Lee J.H.;Kang C.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.431-432
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    • 2006
  • In this study, the effect of the temperature of magnesium slurry was investigated by mechanical stirring method. The evaluations of rheological behavior of AM50A magnesium alloy were measuring of viscosity and microstructures in the semisolid state. The apparent viscosity was investigated at continuous cooling rate using a concentric cylinder viscometer. Measurement of viscosity measures torque that act to stirrer rotating in slurry doing continuous cooling using torque-meter and expressed by POWER-LAW. Microstructures were observed after mechanical stirring that enforce time at steady state temperature of solid fraction.

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The Effect of Tool Surface Treatment and Temperature on Deep Drawability of AZ31 Magnesium Alloy Sheet (툴 표면처리 및 온도가 AZ31 마그네슘 판재의 드로잉성에 미치는 영향)

  • Choo D. G.;Lee J. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.118-121
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    • 2005
  • The square cup drawing of magnesium alloy AZ31 $(aluminum\;3\%,\;Zinc\;1\%)$ sheets was studied by experimental approach in various temperatures (200, 250, 300, 350, $400^{\circ}C$) when blank holding force (BHF) was controlled in real-time. And so on, the drawability was measured with the different die and punch coating. The square cup drawing test was performed by three different coated punches (CrN, TiCN, Non-coated). BHF was set about 2.0 KN, forming speed was 50 mm/min, blank thickness were 0.5, 1.0mm and the cup size was 40 mm by 60 mm after forming. The experimental data of square cup drawing test show that the tools coating and temperature were effect on the drawbility.

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A Study on the Experimental Evaluation of AZ31B Sheet Formability with Circle and Rectangle Shape (AZ31B 마그네슘합금 판재의 원형 및 사각 딥드로잉 성형성의 실험적 평가)

  • Kwon, K.T.;Kang, S.B.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.250-253
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    • 2007
  • Since Mg alloy has many attractive advantages among the practically used metals, many researchers have been studied to develop useful process and material. The crystal structure of Magnesium was hexagonal close-packed, so its formability was poor at room temperature. But formability was improved in high temperature with increasing of slip planes, twins, dynamic recrystallization. In this study The formability of AZ31B magnesium sheet is estimated according to the variable temperatures, forming speed, thickness, blank holding force. The results of deep drawing experiences show that the formability is well at the range from 200 to $250^{\circ}C$, 20 to 60 mm/min forming speed and 2.5 to 3KN blank holding force.

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Estimation of Mechanical Properties of Mg Alloy at High Temperature by Tension and Compression Tests (인장 및 압축실험을 통한 마그네슘 합금의 고온 물성 평가)

  • Oh S. W.;Choo D. K.;Lee J. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.69-72
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    • 2005
  • The crystal structure of magnesium is hexagonal close-packed (HCP), so its formability is poor at room temperature. But formability is improved in high temperature with increasing of the slip planes. Purpose of this paper is to know about the mechanical properties of magnesium alloy (AZ31B), before warm and hot forming process. The mechanical properties were defined by the tension and compression tests in various temperature and strain-rate. As the temperature is increased, yield${\cdot}$ultimate strength, K-value, work hardening exponent (n) and anisotropy factor (R) are decreased. But strain rate sensitivity (m) is increased. As strain-rate increased, yield${\cdot}$ultimate strength, K-value, and work hardening exponent (n) are increased. Also, microstructures of grains fine away at high strain-rate. These results will be used in simulations and manufacturing factor for warm and hot forming process.

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Effect of Extrusion Conditions on Microstructures and Mechanical Properties of AM80 Magnesium Alloys (AM80 마그네슘 합금의 미세조직 및 기계적 특성에 대한 압출조건의 영향)

  • Lee, S.K.;Kim, D.H.;Kim, D.H.;Lim, S.G.
    • Transactions of Materials Processing
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    • v.27 no.6
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    • pp.379-385
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    • 2018
  • This study investigated the effect of extrusion conditions on microstructures and mechanical properties of AM80 magnesium alloys. The billets of magnesium alloy used for hot extrusion were prepared by permanent mold casting method, and its extrusion was hot direct extrusion with different extrusion conditions. The results of microstructural analysis showed that the main phases in the as-casted alloys were ${\alpha}-Mg$, ${\beta}-Mg_{17}Al_{12}$, and lamella $Mg_{17}Al_{12}$. Hot extrusion results, The tensile strength of the most soundly manufactured extruded bars (extrusion temp: $350^{\circ}C$, extrusion ratio: 27:1, ram speed: 2mm/s) was approximately 327MPa at room temperature. The increase in the mechanical properties of hot-extruded alloys was as a result of grain refinement by dynamical recrystallization during hot extrusion.

The Present State and Task of Korea Magnesium Industry (한국마그네슘산업의 현황과 과제)

  • Kang, M.C.;Kim, H.S.;Cho, H.K.;Kim, K.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.57-60
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    • 2008
  • Magnesium alloys usage has been increased every year owing to its lightness, damping capacity, and EMI shielding, etc. In case of magnesium, it is mainly produced by diecasting due to high fluidity of melts. But, casting defect occurs many times because of low heat capacity of the magnesium. Therefore, wrought products can be applied for defect-free and mechanical properties. but it is insufficient in market share because of crystalline structure. The domestic market of wrought magnesium products are not revitalized compare to advanced countries. Accordingly we are going to forecast a domestic market of wrought products through searching the present of korean magnesium industry.

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Fused Salt Electrolysis of Magnesium Chloride (염화마그네슘의 용융염전해 연구)

  • Lee, Hoo-In
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.546-547
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    • 2007
  • Magnesium is widely used as a lightweight alloy for car engine components and case of cellular phone. Extraction technologies of magnesium are divided to fused salt electrolysis process and thermal reduction process. In this study, electrolysis magnesium is prepared by fused salt electrolysis process with magnesium chloride. We compared two kinds of mixed salt at 7V. As a result, 47% of current efficiency was obtained by electrolyzing KCl/NaCl/$MgCl_2$ mixed salt bath at $760^{\circ}C$, and purity of the prepared magnesium was over 98%. With this study, we can scale up fused salt electrolysis device and accumulate basic data which will be needed for designing an electrolysis cell.

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Experimental and Analytical Evaluation of Forming Characteristics for AZ31B Magnesium Alloy Sheet (AZ31B 마그네슘 합금판재의 성형특성 평가를 위한 실험적·해석적 연구)

  • Lee, M.G.;Kim, H.J.
    • Transactions of Materials Processing
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    • v.20 no.2
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    • pp.146-153
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    • 2011
  • This study aimed at providing an experimental database for the mechanical properties of AZ31B magnesium alloy sheet such as stress-strain curve, yield stress, R-value and forming limit diagram(FLD) at various strain-rates and temperatures. Tensile tests were carried out on specimens having the orientations of $0^{\circ}$, $45^{\circ}$ and $90^{\circ}$ to the rolling direction with different crosshead speeds in the range between 0.008 and 8 mm/s at temperature from 25(room temperature) to $300^{\circ}C$. The influence of the specimen gage length on the tensile properties was investigated. FLD tests were performed at punch speed of 0.1 and 1.0 mm/s in the same temperature range as that of the tensile tests. Swift cup tests were conducted to verify the usefulness of the material database and the reliability of the finite element analysis(FEA). The effects of strain-rate as well as temperature were taken into account in these simulations. It was shown that the FLD-based failure was reasonably well predicted by the thermal-deformation coupled analysis for this rate-sensitive material.

Evaluation of Springback Angle Change with Applying Electric Current After V-bending Test on AZX311 Magnesium Alloy and Martensitic Steel (AZX311 마그네슘 합금과 마르텐사이트 강의 V-bending 이후 전류 인가에 따른 스프링백 각도 변화 평가)

  • Park, J.W.;Jeong, H.J.;Jin, S.W.;Kim, M.J.;Kim, J.J.;Han, H.N.
    • Transactions of Materials Processing
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    • v.27 no.3
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    • pp.177-183
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    • 2018
  • The influence of electric current on the springback characteristics of AZX311 magnesium alloy and martensitic steel after V-bending test is investigated. Various pulsed electric currents are applied into the specimens followed by a V-bending test, and the changes in the springback angle are measured. In order to evaluate not only the thermal effect but also the athermal effect of electric current on the springback angle, the temperature rises resulting from the applied electric current are measured for all test conditions. As a result, it was found that the springback is significantly decreased as the current density increases. As for the martensitic steel, since the dislocation recovery immoderately occurs at a high electric current density condition of $80A/mm^2$, the optimal current density condition should be required.

Study on the Deformation Characteristics of AZ31B Sheets in V-bending and Effect of Bottoming Process (마그네슘 합금 판재의 온간 V-굽힘에서 소재의 변형 및 보토밍 공정의 효과 분석)

  • Kim, H.W.;Yu, J.H.;Lee, C.W.
    • Transactions of Materials Processing
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    • v.27 no.3
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    • pp.139-144
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    • 2018
  • Many studies have been conducted on the process of forming magnesium alloy sheets to reduce the body weights of vehicles. Magnesium has a lower specific gravity than steel and also has a higher specific strength. Mg alloy sheets have low formability and a lot of springback due to their limited ductility and low young's modulus. As the temperature increases, the yield strength of the material decreases. Warm forming increases the formability and minimizes the springback of a material by heating it and the die to reduce the required load at forming. In this study, the temperature of the AZ31B sheet was controlled in order to reduce springback and increase formability. However, as the temperature increased, the deformation characteristics of the material changed and the radius of curvature of the material increased. The load and springback amount required for forming were analyzed according to the temperature and the bottoming force in the bending deformation.