• 제목/요약/키워드: Machining factor

검색결과 180건 처리시간 0.02초

고속 이송방식 Laser Cutting M/C의 성능 및 신뢰성 평가에 관한 연구 (A Study on Performance and Reliability Test of High Speed Feeding Type Laser Cutting M/C)

  • 이춘만;임상헌
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.1007-1010
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    • 2002
  • The accuracy of high speed feeding type laser cutting M/C is the major factor directly concerned with the accuracy of the processed work, and the feed errors of feed system make the machining errors of work directly on processing. In this point, this study focused on the generative elements in feed errors of laser cutting M/C when operating its laser head. In order to improve the accuracy of this machining center, feed errors are measured by a laser interferometer.

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CNC공작기계의 온도차보정을 위한 Pre-Processor개발 (Development of CNC machine Pre-processor for temperature compensation)

  • 신현명;임문혁
    • 대한산업공학회지
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    • 제24권4호
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    • pp.601-611
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    • 1998
  • The machining accuracy of CNC machine tools will decrease the production lead time because the coordinate compensation of the tool path will be unnecessary to meet design specifications. Improving the accuracy of machined parts enhances the reliability and functionality of the assembly as well as the life of the product. Among various factors affecting the accuracy of machined parts, the ambient temperature is the major factor that refers to the temperature surrounding the machine and workpiece. In this study, an experiment was conducted to confirm the dimensional variations caused by changes in the ambient temperature. The ambient temperature resulted in overcutting when it increased. A developed pre-processor converts the CNC program to compensate the dimensional variations caused by temperature changes. This methodology can be used to determine the machining accuracy and improve the positioning accuracy of a machine tool.

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유연한 셀생산을 위한 최적가공경로와 생산조건의 결정 (Optimization Analysis of Flexible Cellular Manufacturing: Route Selection and Determining the Optimal Production Conditions for Ordered Products)

  • 송상재;최정희
    • 대한산업공학회지
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    • 제18권1호
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    • pp.47-62
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    • 1992
  • This paper describes a procedure for optimizing the route selection and production conditions in alternate process plans under a cellular manufacturing environment. The type of production is mainly production-to-order which deals with unexpected products as the changes factor. The flexible cellular manufacturing can be viewed as a complete unification of both flexible manufacturing process and flexible production management. The integrated problem for designing flexible cellular manufacturing associated with determining the optimal values of the machining speeds, overtime, and intercell flow is formulated as Nonlinear Mixed Integer Programming(NMIP) in order to minimize total production change cost. This is achieved by introducing the marginal cost analysis into the NMIP, which will compute the optimal machining speed, overtime, intercell flow, and routing. The application of this procedure offers greater flexibility to take advantage of the cellular manufacturing due to the optimum use of resources. A solution procedure for this problem was developed and a numerical example is included.

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절삭유의 필터링 시스템이 플라즈마 에칭 전극의 표면 품질에 미치는 영향 (Effects of Filtering System of Cutting Fluid on the Surface Quality of Plasma Etching Electrode)

  • 이은영;김문기
    • 반도체디스플레이기술학회지
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    • 제17권4호
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    • pp.46-50
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    • 2018
  • The purpose of this study is to analyze effects of filtering system of cutting fluid which is used for machining silicon electrode. For the research, different sizes of filter clothes are applied to check grain size of sludge of cutting fluid. Surface roughness of machined workpiece, depth of damage inside of silicon electrode, and suspended solids of cutting fluid are experimented and analyzed. From these experiments, it is verified that filtering system of cutting fluid is very important factor for machining. Results of this study can affect various benefits to the semiconductor industry for better productivity and better atmospheric pollution in workplace.

STD11의 방전 가공 특성

  • 조용무;권오재;유용재;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 춘계학술대회 논문집
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    • pp.99-103
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    • 1992
  • The EDM characteristics of STD11 steel with copper and graphite as electrode have been investigated by using Hansvedt SE-155B electro-discharge machine. The effects of parameters such as duty factor and frequency on electro-discharge machining were discussed. It was found that those parameters have significant influences on the relative electrode wear(REW), metal removalrate(MRR) surface integrity. When the duty factor was increased under the constant frequency of 2 KHz, the MRR was also increased and the REW was decreased. But REW was constant with higher duty factor of 50%. In the case of the smaller duty factor and the higher frequency, the surface roughness has become better. When the graphite was used as electrode at thes same condition, the tool electrode built-up phenomenon has been obsdrved.

실험 계획법을 이용한 초정밀 연마 가공에 관한 연구 (A Study on the Ultra-precision Mirror Finishing Using the System of Experiments)

  • 김홍배
    • 한국생산제조학회지
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    • 제7권5호
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    • pp.134-139
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    • 1998
  • There have been so manu study in the ultra-precision mirror finishing. Already Using system of experiments extract factors effecting surface roughness and find optimal machining conditions in 40${\mu}{\textrm}{m}$, 30${\mu}{\textrm}{m}$, 15${\mu}{\textrm}{m}$ abrasive film. So in this study, Using Abrasive film of 12~3${\mu}{\textrm}{m}$ extract factors effecting surface roughness and results are follows; Factor A(film feed) in 12${\mu}{\textrm}{m}$ and 5${\mu}{\textrm}{m}$ abrasive film, Factor A(film feed) and B(applied force) in 9${\mu}{\textrm}{m}$ abrasive film, Factor C(grinding speed) in 3${\mu}{\textrm}{m}$ abrasive film are main factor effecting surface roughness.

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이종재 브레이징 계면에서의 균열거동해석 (Analysis of Crack Behavior of dissimilar materials in Brazed Interface By BEM)

  • 오환섭;김시현;김성재
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.269-274
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    • 2001
  • Applications of Brazing in the studying fields such as High-Speed Machining are very increasing in various industry fields. Therefore, Applying to the fracture mechanics by numerical analysis method is very important to analyse the crack problem Dissimilar Materials in Brazed Interface. In this study, Stress intensity Factor (S.I.F) is analysed to investigate crack behavior on the crack tip of dissimilar materials in brazed interface such as a Hardmetal and a HSS by two dimensional(2-D) Boundary Element Method (BEM). Kelvin's solution was used as a fundamental solution in BEM analysis and stress extrapolation method was used to determine Stress Intensity Factor.

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AE신호에 의한 칩 절단성 예측 (Chip Breaking Prediction Using AE Signal)

  • 최원식
    • 한국생산제조학회지
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    • 제8권4호
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    • pp.61-67
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    • 1999
  • In turning the chip may be produced in the form of continuous chip or discontinuous one. Continuous chips produced at high speed machining may hit the newly cut workpiece surface and adversely affect the appearance of the surface finish and may interfere with tool and sometimes induce tool fracture. In this study relationship between AE signal and chip form was experimentally investigated, The experimental results show that types of chip form are possible to be classified from the AE signal using fuzzy logic.

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연속계 해석에 의한 보오링바의 비선형 동적 거동

  • 박수길;강명창;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 춘계학술대회 논문집
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    • pp.137-141
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    • 1993
  • In the case of a boring bar, the vibration amplitude is generallylarge due to its high slenderness. The boring bat is then modelled as a cantilever with dynamic force acting at the free end and a generalized model of nonlinear continous system is obtained. The Analysis of model is conducted for the specific case with a zero side cutting edge angle. The dynamic behaviour is investigated for machining processes in which the the overlap factor of regenerative effect is considered. The vibration characteristics of boring bar depth of cut rather than feed rate in given slenderness.

구리전극봉을 이용한 합금공구강재(STD11)의 비관통 방전 탭 가공에 관한 연구 (A Study on the Electrical Discharge Blind Hole Tap Machining of STD11 with Copper Electrode)

  • 박인수;왕덕현;김기태
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.38-44
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    • 2017
  • The technology of electrical discharge tap machining may be appropriate for making thread out of highly brittle material. Especially, it is very difficult to machine tap with the traditional method if the brittle material has been hardened by quenching. In this study, the shape of electrical discharge blind hole tap machining was analyzed by discharge time, discharge current, and the flushing hole condition after quenched the tool steel of STD11 has discharged the tap shape with a screw-shaped copper(Cu) electrode. An experimental design was planned and analyzed by Taguchi robust experimental design. The result showed that the shape of the blind hole discharge tap was influenced by the flushing hole, discharge time, and discharge current. The most important factor of the processing conditions was found to be the discharge current. When blind hole EDM with a copper electrode with a flushing hole was conducted, the discharged shape was found to be smooth and the angle of the discharged tapped thread was also found to be close to the thread angle of $60^{\circ}$. As the values of discharge time and discharge current increased, the EDMed surface coarsened due to the increase of the single discharge energy and the shape of the thread collapsing.