• 한국정밀공학회지
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• 제13권10호
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• pp.139-145
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• 1996

The machining accuracy and performance is largely influenced by the static, dynamic and thermal characteristics of spindle systems in machine tools, because the spindle system is a intermedium for cutting force from tool and machine powef from motor. Large cutting force and power are transmitted by bearing with a point or line contact. So, the spindle system is the static and dynamic weakest point in machine structure. For improvement of static stiffness of spindle system can be changed design parameters, such as diameter of spindle, stiffness of bearing and bearing span. But for dynamic stiffness, the change of the design parameters are not useful. In this paper, the combined bearing arrangement is suggested for high damping spindle system. The combined bearing arrangement is composed of tandem double back to back arrangement type ball bearins and a high damping hydrostatic bearing. The variation of static deflection and amplitude in first natural frequency is evaluated with the location of hydrostatic bearing between front and rear ball bearing. The optimized location of hydrostatic bearing for high static and dynamic stiffness is determined rapidly and exactly using the mode shape and transfer function of spindle. The calculation of damping effect on vibration by unbalance of grinding wheel and pulley in optimized spindle system is carried out to verify the validity of the combined bearing arrangement. Finally, the simulation of grinding process show that the surface roughness of workpiece with high damping spindle system is 60% better than with ball bearing spindle system.

• Design & Manufacturing
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• 제11권2호
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• pp.20-24
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• 2017

Recent industrial developments are constantly advancing, and rapid technological development is demanding high technology level in related fields. The need for polishing is increasing even more to improve quality. In order to improve the surface quality, the final finishing process or polishing process is a very important part. Research on super precise polishing method using MR fluid is actively being carried out in domestic and foreign countries. Fine magnetic abrasive grains are aligned in the direction of a magnetic force line formed by a magnetic field and serve as a brush to polish a metal surface. This method has the advantage that the shape of the tool is not fixed and is not affected by the shape of the workpiece or the machining area. We will design the electromagnets for the MR polish polishing system and apply the magnetic field analysis using the magnetic field analysis program (ANSYS). The data obtained through this process suggests an efficient method to increase the magnetic flux density important for polishing. We will investigate the influence of the Al6061-T6 specimen on the surface of the MR polishing machine based on the optimized design.

• 대한치과기공학회지
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• 제40권1호
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• pp.1-8
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• 2018

Purpose: The purpose of this study is to evaluate the trueness and fitness of machined prostheses according to drill radius setting in CAD software. Methods: For this study, standard abutment were replicated in Type IV stone. The stone abutment were scanned using a dental scanner. The CAD design software was designed using scanned abutment data. When designing, the drill radius was set to 0.3 mm and 0 mm, respectively, and saved. The saved design data was milled using a milling machine (n=13). The inner surface of the milled crown was scanned. The trueness and fitness were measured using the inner scan data of prostheses. Independent t-tests were performed to identify significant differences in each data. Results: Trueness values of the data saved with 0.3 mm and 0 mm drill radius were $18.9{\pm}2.3{\mu}m$ and $19.1{\pm}0.9{\mu}m$, respectively. There was no statistically significant difference between the groups. Fitness values of the data saved with 0.3 mm and 0 mm drill radius were $65.5{\pm}0.8{\mu}m$ and $33.8{\pm}1.0{\mu}m$, respectively. There was a statistically significant difference between the groups (p<.05). Conclusion : Setting the drill radius is important to produce clinically good fit prostheses.

• 한국정밀공학회지
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• 제30권4호
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• pp.397-402
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• 2013

In this study, we carried out the each lines of section, using GC (green silicon carbide) whetstone, the SCM415 material which separated by after and before heat treatments process, in 3+2 axis machining centers for integrated grinding after cutting end mill works, the spindle speed 8000 rpm and feed rate 150 mm/min. For the analysis of the centerline average roughness (Ra), we measured by 10 steps stages. Using Finite element analysis, we found the result of the load analysis effect of the assembly parts, when applied the 11 kg's load on both side of the ATC (Automatic tool change) arm. The result is as follows. For the centerline average roughness (Ra) in the non-heat treatment work pieces, are appeared the most favorable in the tenth section are $0.510{\mu}m$, that were shown in the near the straight line section which is the smallest deformation of curve. In addition, the bad surface roughness appears on the path is to long by changing angle, the more inclined depth of cut, because the chip discharging is not smoothly.

• 한국공작기계학회논문집
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• 제17권1호
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• pp.7-15
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• 2008

Currently existing high-accuracy and high-speed die sets used in reciprocal press create scratches at the surface of guide posts, steel balls, and bushes due to vertical movement of balls with point-contacts between inner surface of bushes and guide posts. Consequently, accuracy of the die set and the life span of the metal mold are reduced. However, those scratches could reduce the pre-load of the steel ball. This research designed and developed a groove-type die set which improves life span of the die set by eliminating point-contacts of steel balls with guide posts. The guide post consisted of a steel-ball retainer, a steel-ball retainer stopper, a guide bush, a guide pin, a snap ring, and a spring. The steel-ball retainer has 72 holes with 8 columns of 9 holes in each column. The inner surface of the guide bush was grinded(surface roughness: $Ra\;\\;0.2{\mu}m$, accuracy: $0\;{\sim}\;-0.002mm$) after NC turning and heat treatment. Also, a line of small intermediate pocket was processed inside of the guide bush for lubrication and elimination of foreign materials. Guide grooves of steel balls were processed using a wire EDM(Electrical Discharge Machining) after heat treatment. With such a design of the guide post stated above, loads against steel balls could be dispersed greatly by the line contacts through the guide groove between the guide post and the guide bush, and the life span of the guide post could be expanded semi-permanently.

• 한국정밀공학회지
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• 제29권3호
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• pp.279-288
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• 2012

The material removal mechanism in machining is significantly affected by the cutting edge geometry. Its effect becomes even more substantial when the depth of cut is relatively small as compared to the characteristic length which represents the shape and size of the cutting edge. Conventionally, radius or focal length has been employed as the characteristic length with the assumption that the shape of cutting edge is round or parabolic. However, in reality, there could be various ways to determine the radius or focal length even for the same tool edge profile, depending on the region to be considered as cutting edge in the measured profile and the constraints to be set in constructing the best fitted circle or parabola. In this regard, the present study proposes various models to determine the characteristic length in terms of radius or focal length. Their physical compatibility are validated by carrying out 2D orthogonal cutting experiments using inserts with a wide range of characteristic length ($30{\sim}180\;{\mu}m$ in terms of radius) and then by investigating the correlation between the characteristic length and the cutting forces. Such validation is based on the common belief that the larger the characteristic length is, the blunter the cutting edge is and the higher the cutting forces are. Interestingly, the results showed that the correlation is higher for the radius or focal length obtained with a constraint that the center of best fitted circle or the focus of the best fitted parabola should be on the bisectional line of the wedge angle of tool.

• 한국진공학회지
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• 제10권3호
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• pp.380-386
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• 2001

정밀가변슬릿과 자기사중극렌즈로 구성된 핵 마이크로프로브 (nuclear microprobe) 시스템을 일차행렬법을 이용한 빔광학 전산모사를 통해 설계하였으며, 제작된 시스템을 KIGAM 1.7 MV 탄뎀 반데그라프 가속기의 $30^{\circ}$ 빔라인에 설치하였다. X 및 Y축에 대한 역배율은 각각 25와 4.9로 계산되며, 3 MeV 양성자빔의 경우 최소 빔크기는 약 5 미크론, 빔전류는 약 1 nA 정도로 추산된다. PIXE, RBS, ERDA등 MeV 이온빔분석법과 이온빔 미세가공을 위해 다목적 8각형 표적함을 제작하였으며, 표적함은 X-선 및 하전입자검출기, 줌현미경, 파라데이컵, 4축 시료이송계 및 고진공계로 구성되어 있다. 현재 핵 마이크로프로브 시스템 성능 조사가 이루어지고 있으며, 자동화된 시료 이송 및 자료 처리 시스템이 설치되면 일상적인 마이크로 이온빔 분석이 가능해 질 것으로 예상된다.