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A Study on the Development and Surface Roughness of Roller Cam SCM415 by 5-Axis Machining

5축 가공에 의한 SCM415 롤러 캠 개발과 표면조도 연구

  • Kim, Jin Su (Dept. of Computer Aided Mechanical, Korea Polytechnic VII Colleges) ;
  • Lee, Dong Seop (Department of Mechanical Engineering, Graduate School, Kyungnam Univ.) ;
  • Kang, Seong Ki (Dept. of Computer Aided Mechanical Design, Korea Polytechnic VII Colleges)
  • 김진수 (한국폴리텍VII대학 컴퓨터응용기계학과) ;
  • 이동섭 (경남대학교 대학원 기계공학과) ;
  • 강성기 (한국폴리텍VII대학 컴퓨터응용기계설계학과)
  • Received : 2012.06.04
  • Accepted : 2013.01.02
  • Published : 2013.04.01

Abstract

In this study, we carried out the each lines of section, using GC (green silicon carbide) whetstone, the SCM415 material which separated by after and before heat treatments process, in 3+2 axis machining centers for integrated grinding after cutting end mill works, the spindle speed 8000 rpm and feed rate 150 mm/min. For the analysis of the centerline average roughness (Ra), we measured by 10 steps stages. Using Finite element analysis, we found the result of the load analysis effect of the assembly parts, when applied the 11 kg's load on both side of the ATC (Automatic tool change) arm. The result is as follows. For the centerline average roughness (Ra) in the non-heat treatment work pieces, are appeared the most favorable in the tenth section are $0.510{\mu}m$, that were shown in the near the straight line section which is the smallest deformation of curve. In addition, the bad surface roughness appears on the path is to long by changing angle, the more inclined depth of cut, because the chip discharging is not smoothly.

Keywords

References

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