• Title/Summary/Keyword: Machining Center

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An Experimental Study of Al2017 on Characteristics of the Surface Roughness in Machining Center Processing (머시닝센터 가공에서 Al2017의 표면거칠기 특성에 관한 실험적 연구)

  • Kim, Chan-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.68-72
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    • 2012
  • Al2017 is typical Duralumin of self-hardening aluminum alloy. It is lightweight, formability and machinability so throughout the industries have widely used automobile, electronics, semiconductor and aircraft as material. A variety of CNC machine tool processing technology, scientific principles and experience have been studied in order to increase accuracy and productivity. Using a machining center is to constant amount of side step and cutting characteristics studied changing depth of cut, revolution per minute and feed rate.

Vibration Experiment and Stability Prediction of a Universal Machining Center (만능형 머시닝센터의 진동실험 및 절삭안정성 예측)

  • 이신영;김종원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.219-224
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    • 2004
  • There have been many researches on machine tool vibration and chatter to obtain assessment procedure and more productivity. In this paper chatter limit is predicted on a universal machining center which used a parallel mechanism. The prediction method uses the combination of structural dynamic characteristics and cutting dynamics. So the dynamic characieristics were obtained by vibration experiments. We showed the unstable cutting conditions, and from them we could plot the unstable borderlines.

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A Study on Failure Mode Analysis of Machining Center (머시닝센터의 고장모드 해석에 관한 연구)

  • Kim, Bong-Suk;Kim, Jong-Soo;Lee, Soo-Hun;Song, Jun-Yeup;Park, Hwa-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.74-79
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    • 2001
  • In this study, a failure mode analysis of CNC machining center is described. First, the system is classified through subsystems into components using part lists and drawings. The component failure rate and failure mode analysis are performed to identify the weak components of a machining center with reliability database. The failure probabilistic function of mechanical part is analyzed by Weibull distribution. The Kolmogorov-Smirnov test is also used to verify the goodness of fit.

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A Study on Failure Mode Analysis for Reliability Assesment of Machining Center (공작기계의 신뢰성 평가를 위한 고장 모드 해석에 관한 연구)

  • 이수훈;김종수;김봉석;송준엽;이승우;박화영;박종권
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.1010-1013
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    • 2000
  • In this study, a failure mode analysis of CNC machining center is described. At first, the system is classified through subsystems into components using part lists and drawings. The components failure rate and failure mode analysis are performed to identify the weak components of a machining center with reliability database. The failure probabilistic function of mechanical part is analyzed by Weibull distribution. The Kolmogorov-Smirnov test is also used to verify the goodness of fit.

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A Study on the Static and Dynamic Stiffness Evaluation of a High Speed Mold/Die Machining Center Structure (고속 금형가공센터 구조물의 강성평가에 관한 연구)

  • 최영휴;강영진;차상민;김태형;박보선;최원선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.102-106
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    • 2003
  • An experimental modal analysis and dynamic stiffness evaluation of a moving body structure of a high speed machining center are presented in this paper. The natural frequencies and corresponding modes, and dynamic compliance of a moving body structure of high speed machining center are investigated by using F.E.M., hydraulic exciter test, and impulse hammer test. The lowest three natural frequencies were found to be 56.6 Hz, 112.7 Hz, and 142.7 Hz by FEA respectively, while those were 55 Hz, 112 Hz, 131 Hz by experimental analysis. Furthermore, both computed and measured absolute dynamic compliances of the moving body structure in iso-direction showed good agreement especially at the first two mode frequencies. With our experimental data, the dynamic characteristics of the machining center can be exploited to get a new development of structural dynamic design and modification.

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Analysis of the Reduction of the Dynamic Response for the CNC 5 Axles Machining Center (CNC 5축 공작기계의 동응답 저감 해석)

  • KIM, Gi Man;CHOI, Seong Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.83-89
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    • 2010
  • In this paper, the dynamic response of a CNC 5 Axles machining center was analyzed and then controlled passively by using the dynamic absorber. For the simplification of the theoretical approach, the CNC 5 Axles machining center was modeled as a flexible beam(Bed) having a point mass(Column), two discrete systems(a Table-set and a dynamic absorber). Specifically by using the dynamic absorber, the dynamic response of a Table-set which be caused by the vibration of a flexible beam, was reduced down to the infinitesimal level. The optimal design factors of the dynamic absorber were obtained from the minimization of the cost function. It was found that the natural frequencies of a UT-380 machining center be varied due to the movement of the Table-set. In view of the dynamic response of a Table-set, the larger spring stiffness and mass of the dynamic absorber were found to give the greater reduction.

Developement of Measuring Units of Space Motion Accuracy in Machining Center (Machining Center의 공간정도 측정장치의 개발)

  • Kim, Young Seuk;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.2
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    • pp.37-47
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    • 1995
  • In recent years, it has been variously developed for testing the accuracy of circular motion of NC machine tools, for example Telescoping Ball Bar Method by Bryan, Circular test Method by Knapp and $r^{-{\theta} }$ Method by Tsutsumi etc., but these methods are all 2-dimentional measuring methods on plane. These simple methods of circular motion accuracy test of NC machine tools have been studied by many reserchers as above, but it is not yet settled in the code of measuring methods of motion errors of NC machine tools, because of errors of measuring units and sensors, and also especially the difficulties of centering of measuring units and the spindle of machining center. In this paper, in use of 2 rotary encoders and 1 magnetic type linear scale with resolution of 0.5 .mu. m, it has become possible for measuring of 3 dimentional space motion accuracy.

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A Study on Characteristics of Cutting Tool Wear by Cooling Method in Rough Machining of Titanium Alloy (티타늄합금 황삭가공에서 냉각방법에 따른 절삭공구 마모특성에 관한 연구)

  • Kim, Gee-Hah
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.129-134
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    • 2013
  • Titanium used in industry has been widely applied for aerospace important parts and automobile important parts, etc. because the titanium is higher in strength compared to the steel and light in weight compared to the steel. This study is to investigate the effect of cutting tool cooling method and cutting time on the spindle speed and feed rate of vertical machining center as a parameter to find the rough cutting time in the medium speed cutting machining of the titanium alloy. It is found that the cutting machining heat are increased as the feed rate, cutting time and spindle speed are raised.

A Study on Characteristics of Cutting by Cutting Conditions in Titanium Machining (티타늄 가공의 절삭조건에 따른 가공특성에 관한 연구)

  • Kim, Gee-Hah
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.84-89
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    • 2013
  • Titanium used in industry has been widely applied for aerospace engine, structures and spacecraft exterior, etc. because the titanium is higher in strength compared to the steel and light in weight compared to the steel. This study is to investigate the effect of cutting depth and cutting time on the spindle speed and feed rate of vertical machining center as a parameter to find the rough cutting time and cutting depth in the medium speed cutting machining of the titanium alloy. It is found that the cutting machining heat are increased as the cutting depth, feed rate, cutting time and spindle speed are raised.