• Title/Summary/Keyword: Machinery Parts

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Development of Vibration Absorption Device for the Transportation-Trailer System(I) - Characteristics for the existing vehicle - (수송 트레일러의 충격 흡수 장치 개발(I) - 보급기종에 대한 특성 및 진단 -)

  • 이홍주;홍종호;이성범;김성엽
    • Journal of Biosystems Engineering
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    • v.28 no.2
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    • pp.89-96
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    • 2003
  • This study was aimed to identify how the main body vibration of power tiller will be transmitted to the trailer, and to find out the basic information for demage reducing method of agricultural products during transportation. The vertical vibration acceleration level was measured at 6 positions, i.e. engine, hitch, seal and three parts of trailer (front middle, and rear) for the not driving but at the engine speeds of 1,000rpm and driving at 0.35m/s. The results of this research could be summarized as follows; 1. For not driving, the accumulated acceleration level up to 120Hz was 50% of total accelerations at engine part and those were 28~41% at other parts. Those up to 40Hz were 20~30% at engine and hitch part and 2~8% at trailer part. And those up to 20Hz were 13~20% at engine and hitch part and 1~4% at trailer part 2. For the driving with 0.35m/s at paved road, the average vertical accelerations were in the range of 0.005~0.058m/s$^2$. The lowest value of 0.005m/s$^2$ was showed at engine part and the value of 0.031-0.058m/s$^2$ was showed at trailer part. 3. For the driving with 0.35m/s, the accumulated value of average vertical accelerations showed the lowest value at engine parts md showed 5 times value of engine part at trailer part especially highest value at middle part of trailer. 4. For the driving with 0.35m/s, the accumulated acceleration level up to 120Hz was 75% of total accelerations at engine part and those were 20~42% at other parts. Ant those up to 20Hz and 40Hz were 24~26% at engine part and 0.1~0.6% at trailer part.

The development of a wear resistant hard-metal tappet in diesel engines

  • Shim, D.S.;Song, K.C.;Kim, K.W.;Cho, J.W.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.401-402
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    • 2002
  • Diesel engines have many sliding parts with solid body contact. For example, a piston-ring and a cylinder bore, a valve and a valve-seat, a cam and a valve tappet. These parts have a severe wear problem. during engine life times. During these times, the valve tappet has abnormal wear such as scuffing and pitting due to a high hertzian contact stress between the cam and the tappet. Excessive wear problems frequently occur to both the cam and the tappet. To solve these problems, we developed an advanced wear resistant tappet. The developed tappet consisted of a hard-metal wear part and a steel body. To increase a bonding strength, those two parts, were directly bonded to each other. Also to decrease a bonding temperature, we developed the composition of Ni-binder materials in the hard metal. To estimate the wear characteristics of the newly developed tappet, we performed wear tests and engine dynamo tests in order to compare them with a conventional Fe-base tappet. As a result, the newly developed tappet has better wear characteristics than those of the conventional tappet. In addition, we performed a 100,000km field-test, and the newly developed tappet showed much improved wear resistance.

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Reliability Analysis of Agricultural Machinery Parts using Weibull Distribution (와이블 분포를 이용한 농기계 부품의 신뢰도 분석)

  • 박영준;이윤세;김경욱
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2002.07a
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    • pp.148-153
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    • 2002
  • 사후봉사의 핵심은 신속한 고장 수리와 원활한 부품 공급이다. 일정 지역을 담당하고 있는 사후봉사 업소가 보유해야 할 수리 부품에 대한 적정 재고량 산정은 사후봉사 업소의 안정적인 경영뿐만 아니라 원활한 사후봉사의 기능을 위해서도 대단히 중요한 일이다. (중략)

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Study on the Sector for Enterprise Support of the Industry of Transportation, Machinery, Materials and Parts in Chungbuk through Statistical Analysis (충북 수송기계소재부품산업 통계분석을 통한 기업지원영역 연구)

  • Lee, Hyoungwook;Park, Sung-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.8
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    • pp.246-253
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    • 2018
  • The main industries in Chungcheongbuk-do are the smart IT parts; bio-health; and transportation machinery, materials and parts. The transportation, machinery, materials and parts (TMMP) industry is a key source technology for environmentally friendly and intelligent vehicles related to future vehicles in the machinery sector. Business support projects to improve this industry are currently underway. In this study, the number of enterprises, number of employees, amount of shipment, and added value of the enterprises in Chungbuk area were analyzed for the downstream and rear industries of the transportation, machinery, materials, and parts industry to set targets and directions for the technical support projects during the enterprise support. In particular, for the SMEs with less than 50 employees, the changes in the value added per enterprise were analyzed according to the period from the year of foundation. In the case of the rear industry, the value added by companies within three years after foundation has decreased gradually each year, so technical support is needed at the beginning of the startup. Companies between the ages of five and nine years are showing a fluctuating trend each year. Therefore, it is necessary to support business diversification or find new items.

Optimization of Multi-tasking Vertical Lathe For Windmill Parts (풍력 발전기 부품가공용 복합수직선반의 최적 설계에 관한 연구)

  • Choi, Hag-Bong;Lee, Jong-Hoon;Park, Woo-Sang;Sin, Heung-Chul;Oh, Jong-Suk;Park, Chun-Hong;Lee, Dong-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.2
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    • pp.147-155
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    • 2012
  • Wind power, which is one of the promising renewable energies, has shown the high growth rate of 35 % of the annual average in the recent 5 years and also windmill related equipment market has been fast-growing. Yaw & Pitch bearing are the key parts of windmill and are machined by huge vertical lathe which is monopolized by the advanced countries. The purpose of this study is to develop the multi-tasking vertical lathe for 5 MW grade windmill bearings, which might be mass produced 3 or 5 years later. In this study, the structure of the crossrail and rotary table, which are the key units of the huge multi-tasking vertical lathe, were optimized through the finite element analysis. Also the basic performance of the rotary table has been evaluated.

Development of Automative Program for Designing Involute Spur Gear (인볼류트 스퍼기어 설계용 자동화 프로그램 개발)

  • So, Jung-Duk;Jung, Sung-Won;Kwon, Soon-Goo;Park, Jong-Min;Choi, Won-Sik;Kim, Jongsoon;Kwon, Soon-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.142-151
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    • 2013
  • This study develops an automation system for metallic mold design that is applicable in forging non-axial symmetric parts. The metallic mold design program is used to design the metallic mold using two-dimensional axial symmetric metallic molds and to predict the stress concentration using finite element analyses. Then, the program redesigns the metallic mold using variables such as the optimal split diameter, maximum allowable inner pressure, fit tolerance, and stress distribution, which are calculated using the metallic mold design program. When the involute spur gear is forged, stress concentration occurs on the tooth root bounded at the symmetric surface. The SCM4 material is suitable for metallic molds because the stress is less than the yield strength of the insert and it acts on the tooth root regardless of the inner pressure. The metallic mold for forging non-axial symmetric parts can be designed through adjusting the magnitude of the contact pressure. The program developed in this study can be applied to metallic mold designs in involute spur gears of forging, which is an ordinary non-axial symmetric part.

FEA Simulations and Tests of Rubber Insulator for Truck Suspension

  • Hur, Shin;Woo, Chang Su
    • Elastomers and Composites
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    • v.52 no.4
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    • pp.303-308
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    • 2017
  • In this study, finite element modeling and material property tests are performed for the finite element analysis of rubber isolator parts which support the engine and isolate the vibration. As a result of the P direction analysis of the rubber isolator parts, the static stiffness in the P direction was 44.2 kg/mm, which is well within the error of 5% as compared with the test result of 46.1 kg/mm. The static stiffness of the rubber isolator parts in the Q direction was calculated to be 7.9 kg/mm, which is comparable to the test result of 8.6 kg/mm, with an error of less than 8%. As a result of the analysis on the Z direction, the static stiffness was calculated as 57.7 kg/mm, and the test results were not available. Through this study, it is expected that the time and cost for prototype development can be reduced through nonlinear finite element analysis for rubber isolator parts.

Variation of Plant Temperature at Joining Parts of Grafted Watermelon Seedlings Graft-taken under Different Light Quality (상이한 광질하에서 활착된 수박 접목묘 결합 부위의 식물체온 변화)

  • Kim, Y.H.;Lee, S.H.
    • Journal of Biosystems Engineering
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    • v.31 no.5 s.118
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    • pp.449-453
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    • 2006
  • Effect of light quality on plant temperatures at joining parts of grafted watermelon seedlings was investigated using a thermal imaging system in this study. Plant temperatures at joining parts lowered than those at stem region during graft-taking. However, difference in plant temperatures at joining parts and at stem region decreased by days after graft-taking. Plant temperatures of grafted seedlings graft-taken under white, blue, red, and blue + red fluorescent lamps repeatedly fluctuated high at photoperiod and low at dark period. Considering the variation of plant temperatures at joining pa퍼5, the illumination of blue and red light as well as white light will be effective for grafting of grafted watermelon seedlings. It is recommended that air temperature around grafted seedlings should be maintained at 27 to $29^{\circ}C$ for enhancing the physiological reaction of callus and for the smooth joining of scion and rootstock.

3-DOF automatic printed board positioning system using impact drive mechanism

  • Mendes, J.;Nishimura, M.;Yamagata, Y.;Higuchi, T.
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.129-132
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    • 1996
  • There is a tendency nowadays to produce increasingly miniaturized electronic equipment which incorporate parts that have to be precisely positioned, like lenses, heads and CCD's in scanners, printers, copiers, VCR's, optical fiber modules, etc. In contrast to the production process of precision parts, which is currently being carried out automatically, the assemblage process is still being performed by specially skilled technicians. The assemblage process comprises normally the following steps: firstly, the parts are roughly positioned and partially fixed, secondly, the parts are manually nudged towards the target position and finally glued, screwed or welded. This paper presents a system that uses six piezo Impact Drive Mechanisms for accurate micro positioning within three degrees of freedom (lateral and longitudinal translation and rotation). The system is designed to positioning a printed circuit board with an accuracy better than 3 .mu.m (for translations), 5 mrad (for rotation).

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Strain measurement method for moving parts using IoT sensors (사물인터넷 센서를 이용한 동적 부품의 스트레인 측정 방법)

  • Ba Da Kim;Young Chul An;Jung Hyun Park;Yeong Jun Yu;Chul Hee Lee;Daeyup Lee
    • Journal of Drive and Control
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    • v.20 no.1
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    • pp.41-47
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    • 2023
  • The aim of this study was to develop a method for installing strain gauges on moving, lubricating oil-filled, and sealed parts, such as drive shafts of equipment, including construction machinery. A measuring device was constructed using an embedded CPU and an IoT sensor to measure the strain of the strain gauge, which allowed for the measurement of axial torque and axial force, and subsequent analysis. To verify the performance of the developed device, the axial torque and axial force of the forklift were measured during operation using a strain gauge attached to the inside of the drive shaft. This study confirmed the possibility of measuring and analyzing the strain of a moving part, such as the inside of a drive shaft, which is sealed and filled with hydraulic oil.