• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.188-188
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• 2004

Modal testing and analysis is a primary tool for obtaining reliable models to represent the dynamics of structures. When a structure is tested in order to collect measured data in modal testing, we usually use attached accelerometers to pick up the response data. Change in modal parameters due to the mass of transducers in modal testing is a well-known problem. The disadvantages are the shift of measured modal frequencies and the change of modal shapes, which can cause inaccurate results in further analysis. Modal analysis methods in frequency domain are based on a set of measured frequency response functions(FRF).(omitted)

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.25 no.12
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• pp.895-900
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• 2015

Most of spindles for machine tool are supported by ball bearings, and there are problems in the limits of high speed and high power as well as the cumbersome maintenance due to the short life time. In order to overcome these problems of the conventional spindles, the high speed spindle with magnetic bearings is developed in this study. Magnetic bearings for 60 000 r/min class high-speed spindle are designed, and high speed spindle with magnetic bearings are fabricated. Based on the running test up to 60 000 r/min, it is verified that the spindle is stably supported by the magnetic bearings, and the magnitude of the unbalance response at 60 000 r/min is less than $3{\mu}m$.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.6
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• pp.205-211
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• 2007

In this paper, foam-composite sandwich structures for EDM machine tool components such as column and column block designed by controlling stacking sequences and cross-sectional dimensions of the composite structures. The original column block is a box-shaped structure made of aluminum connecting a column and a Z-stage of the system. This research was focused on the design of efficient column block structure using a foam-composite sandwich structure which have good bending stiffness and damping characteristics to reduce the mass and increase damping ratio of the system. Vibration tests for getting damping ratio with respect to the stacking angle and thickness of the composites were carried out. Finite element analyses for static defection and vibration behaviour were also carried out to find out the appropriate stacking conditions; that is, stacking sequence and rib configuration. From the test and analysis results it was found that composite-foam sandwich structures for the microfactory system can be successful alternatives for high precision machining.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.7
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• pp.151-157
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• 1999

Vibrations in machine tools make many problems in precision, production efficiency, and machine performance. The relative vibration between a workpiece and a tool is very complicated due to many sources. In this study, the dynamic characteristics of a newly developed CNC lathe were analyzed and its chatter characteristics were predicted by a chatter analysis method using finite element analysis and 3 dimensional cutting dynamics. The simulated results showed very complex characteristics of chatter vibration and the borderline of limiting depth of cut was used as the stability limit. To check the validity of this method, cutting tests were done in the CNC lathe using a boring bar as a tool because boring process is very weak due to long overhang . The experimental results showed that the simplified borderline was to be considered as limiting depth of cut at which the chatter vibration starts and the stability limits depended on various cutting parameters such as cutting speed, feed and nose radius of tool.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2008.11a
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• pp.205-209
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• 2008

In this study, very accurate computational mechatronics method has been developed for typical N.C. machine model applying to manufacturing industry in these days. Computation analysis of high speed machine tools like N.C. machine needs consideration about mechatronical features because the machine shows close interaction between dynamic behavior of the mechanical structure, drives and numerical control. For this, nonlinear structural analysis tools based on FEM are linked numerical control program to control the dynamic behavior. In this study, we studied the dynamic feature of N.C. machine by using SAMCEF as nonlinear computational structural analysis tool and simulink as drivers.

• Journal of KSNVE
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• v.5 no.4
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• pp.483-492
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• 1995

For evaluation of rotational accuracy performance of high speed machine tool spindle system, the characteristics of main spindle and tool motion behavior are presented by means of three point accuracy testing method. The results of experiments and analyses are as follows: (1) The high speed spindle rotational accuracy can be evaluated by the combination of the spindle and tool motion behavior. (2) The spindle motion behavior increases up to more that 4 times the tool motion behavior. (3) For the influence of oil viscosity on spindle and tool taper application, 32 cSt of oil viscosity showed the most satisfactory result for rotational accuracy. (4) In order to improve the rotational accuracy of high speed machine tool spindle system, it is needed to reduce the combination error. This can be achieved by improving the working accuracy and supplying the proper lubrication with contact area at the spindle and tool.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.10a
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• pp.203-208
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• 2002

This paper deals with turning experiments of aluminium alloy using a single crystal diamond with round cutting edge. A face cutting was conducted using a special precision machine to study the characteristic phenomena in heavy cutting of aluminium alloy. In many cases, one of the most important matter on the surface integrity is about a damaged layer remaining just under the surface after machining. A machined surface roughness can be improved at a small geometrical surface roughness under special cutting conditions, even if a steady vibration exists between a tool and a workpiece.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.5
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• pp.49-54
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• 2004

In order to evaluate the stability of chatter vibration in turning precess, the micro-positioning cutting test with artificial tool vibration by piezoelectric actuation were carried out. In experiment, the phase lags between cutting forces and chip thickness variations were measured, and the dimensionless penetration-rate coefficient（$\overline{K^*}$） which is the most important parameter on the stability for chatter vibration was calculated. The results show that$\overline{K^*}$ can be applicable to the stability criterion for regenerative chatter vibration.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.10
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• pp.50-56
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• 1995

Chatter Vibration is an unwanted phenomenon in metal cutting and it always affects surface finish, tool life, machine life and the productivity of machining process. The real-time detection of the chatter vibration is is necessarily required to automation system. In this study, we constructed the multi-sensing system using Tool Dynamometer, Accelermeter and AE sensor. Especially, Acoustic Emission(AE) generated during turning was investigated the possibility for real-time detection of chatter vibration. Turning experiments were performed using carbide insert tip under realistic cutting conditions and tapered workpiece of SM45C. Consquently, the real-time detection using multi-sensing system can be used for Inprocess monitoring of chatter vibration.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.1076-1077
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• 2007

CMS(Condition Monitoring System) is a useful tool to predict the defect of machine condition, for example, Motor, Bearing, Gear, Fan, etc. And, recently CMS is very important on plant. In this paper, describe the bearing electric arcing with example.