• Title/Summary/Keyword: Machine tool vibration

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Analysis of Friction-Induced Vibrations in a Ball Screw Driven Slide on Skewed Guideway (경사안내면 상에서 이송되는 볼나사-슬라이드 이송계의 마찰기인 진동해석)

  • Choi, Young Hyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.88-98
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    • 2014
  • A moving mass on a skewed linear guideway model to analyze the friction-induced stick-slip behavior of ball-screw-driven slides is proposed. To describe the friction force, a friction coefficient function is modelled as a third-order polynomial of the relative velocity between the slide mass and a guideway. A nonlinear differential equation of motion is derived and an approximate solution is obtained using a perturbation method for the amplitudes and base frequencies of both pure-slip and stick-slip oscillations. The results are presented with time responses, phase plots, and amplitude plots, which are compared adequately with those obtained by Runge Kutta 4th-order numerical integration, as long as the difference between the static and kinematic friction coefficients is small. However, errors in the results by the approximate solution increase and are not negligible if the difference between the friction coefficients exceeds approximately 40% of the static friction coefficient.

Topology Optimization Design of Machine Tools Head Frame Structures for the Machining of Aircraft Parts (항공기부품가공용 공작기계 헤드프레임 구조의 위상최적화 설계)

  • Yun, Taewook;Lee, Seoksoon
    • Journal of Aerospace System Engineering
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    • v.12 no.4
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    • pp.18-25
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    • 2018
  • The head frame structure of a machine tool for aircraft parts, which requires machining precision and machining of difficult-to-cut materials is required to be light-weighted for precision high-speed machining and to minimize possible deformation by cutting force. To achieve high stiffness and for light-weight structure optimization design, a preliminary model was designed based on finite element analysis. The topology optimization design of light-weight, high stiffness, and low vibration frame structure were performed by minimizing compliance. As a result, the frame weight decreased by 17.3%, the maximum deflection was less than 0.007 mm, and the natural frequency increased by 30.6%. The static stiffness was increased in each axis direction and the dynamic stiffness exhibited contrary results according to the axis. Optimized structure with the high stiffness of low vibration in topology optimization design was confirmed.

Parametric Study on Design of Composite-Foam Sandwich Structures for Micro EDM Machine tool structures (미세 방전가공 기계 구조를 위한 복합재료-포움 샌드위치 구조 설계에 관한 파라메트릭 연구)

  • Kim Dae-Il;Chang Seung-Hwan
    • Composites Research
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    • v.19 no.2
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    • pp.13-19
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    • 2006
  • In this paper, parametric study was carried out to design sandwich structures for EDM machines controlling stacking sequence, stacking thickness of composites and rib configuration. Sandwich structures which are dealt with in this paper are composed of fibre reinforced composite for skin material and foam or resin concrete for core materials. The sandwich column has cruciform rib to enhance bending stiffness of the structure and the bed has several vertical ribs to resist the normal forces and vibration. The design parameters such as rib thickness and stacking sequence were controlled to enhance the system robustness. Finite element analysis was also carried out to verify the variation of static and dynamic stiffness of the structures according to the variation of the parameters. Vibration tests were performed to verify the natural frequencies and damping ratios of the manufactured composite structures. The appropriate shape and configuration conditions for micro-EDM machine structures are proposed.

A Study on the Prediction of CNC Tool Wear Using Machine Learning Technique (기계학습 기법을 이용한 CNC 공구 마모도 예측에 관한 연구)

  • Lee, Kangbae;Park, Sungho;Sung, Sangha;Park, Domyoung
    • Journal of the Korea Convergence Society
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    • v.10 no.11
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    • pp.15-21
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    • 2019
  • The fourth industrial revolution is noted. It is a smarter factory. At present, research on CNC (Computerized Numeric Controller) is actively underway in the manufacturing field. Domestic CNC equipment, acoustic sensors, vibration sensors, etc. This study can improve efficiency through CNC. Collect various data such as X-axis, Y-axis, Z-axis force, moving speed. Data exploration of the characteristics of the collected data. You can use your data as Random Forest (RF), Extreme Gradient Boost (XGB), and Support Vector Machine (SVM). The result of this study is CNC equipment.

A Study on the Mechanism of Object Transport System using Ultrasonic Excitation (초음파 여기를 이용한 물체 이송시스템의 메커니즘 연구)

  • 정상화;최석봉;차경래;김광호;박준호;이경형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.149-154
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    • 2004
  • In the semiconductor and the optical industry a new transport system which can replace the conventional sliding system is required. These systems are driven by magnetic field and conveyer belt. The magnetic field damages semiconductor and contact force scratches the optical lens. The ultrasonic wave driven system can solve these problem. In this paper, the relationship of transporting speed according to the change of flexural beam shape and the effect of transporting speed according to the change of weight and amplification voltage are verified. The vibration behavior of flexural beam in the ultrasonic transport system is experimented using Laser Scanning Vibrometer.

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The Characteristic Study of McPherson Suspension Mechanism with Elastic Joints (탄성 조인트를 포함한 맥퍼슨 현가기구의 특성연구)

  • 강희용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.304-309
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    • 1997
  • Elastic elements, at first, were extensively used in suspensions as vibration isolators at joints. Nowadays they are used to improve stability and handling. The design of these elements has become a very important matter since the loading condition of the mechanism gives a mew suspension geometry without any modification. This paper presents an analysis of forces and moments of joints with elastic elements in the McPherson suspension mechanism to evaluate accurately the elastic deformation using the displacement matrix method in conjunction with the equilibrium equations. First the suspension is modeled as a multi-loop spatial rigid-body guidance mechanism which has elastic elements at the hardpoints of the suspension. Then a method and design euqations are developed to analyze the suspension characteristics by the various tire load. Also the displacement matrices and constraint equations for links are appllied to determine the sensitivity of the suspension mechanism. Finally this approach may conduct a realistic design of suspension mechanisms with elastic elements to improve the performance of the automobile under various driving conditions.

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Performance Improvement of M/C(BC-500) via Structure Analysis (구조해석을 통한 공작기계(BC-500)의 기본 성능 개선)

  • 손재율;박효홍;정선환;노승훈;최성대;최언돈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.395-398
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    • 2002
  • This study is to examine the safety by analizing the hardness of bed and the characteristic of vibration to improve basic efficiency of machine-tool of drill-cell which is a high line center. The mistake of existing design was shown through the analysis of 3-D and structure. The purpose of this paper is to draw up a plan to improve performance and to propose the design method through finding out the optimum by analyzing dynamic property of structure in a quantity-way by CAE for a quantity-analogy of dynamic property in design steps.

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Flexibility Effects of Frame for Vehicle Dynamic Characteristics (차량 동특성에 대한 프레임의 유연성 효과)

  • 이상범
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.2
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    • pp.80-86
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    • 2002
  • Previous method of computer simulation to predict the dynamic response of a vehicle has been based on the assumption that vehicle structure is rigid. If the flexibility of the vehicle structure becomes too large to ignore, rigid body assumption will no longer give good estimation of the dynamic characteristics. Therefore, in order to predict more precise vehicle dynamic characteristics, flexible multi-body dynamic analysis of a vehicle is necessary. This paper investigates dynamic characteristics of vehicle systems with flexible frames numerically. Joint reaction forces, vertical accelerations, pitch accelerations are analyzed for the vehicle systems with various flexible frames using multi-body dynamic analysis code and finite element analysis code.

An Analytical Study on Torsional Excitation Force of an Engine and Propeller Shaft (엔진과 추진축의 비틀림 가진력에 관한 해석적 연구)

  • Kim, Byoung-Sam;Chang, Il-Do;Rhee, Bong-Goo;Mun, Sang-Don
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.1-7
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    • 2007
  • Torque fluctuation of an engine and angular velocity variation of a propeller shaft are the main excitation sources in a vehicle driveline. This paper presents the mechanism of these excitation sources. An equivalent model of the engine system and propeller shaft system is constructed to simulate the excitation phenomena. The analytical model contains the geometrical and dynamic mechanism. Combustion pressure of the cylinder is measured from dynamometer. The computer simulation is carried out by commercial program package. Results of the simulations show the characteristics of the torsional excitation source of the driveline.

A Study on Static and Dynamic Design Criteria of Piping System in Petrochemical Plant Design (석유화학 플랜트 설계 시 배관계의 정적, 동적 설계기준에 대한 연구)

  • 민선규;최명진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.275-279
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    • 2001
  • There are two kinds of the design criteria of piping system in petrochemical plant design. The first is on static state evaluation by thermal growth and the other is on dynamic evaluation by piping vibration. In the static design evaluation, the ASME B31.3 code defines 7000 cycles of fatigue life in operating the piping system with design condition. However, the dynamic design evaluation in comparative with small displacements of high frequencies to static condition has not established clearly the method, yet. So, this study purposes to present the trial of a proposal of dynamic design criterion on the basis of static design method.

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