• Title/Summary/Keyword: Machine tool vibration

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A Study on the Optimal Design of Hydraulic Cab Tilting System by the Genetic Algorithm (유전자 알고리즘에 의한 전동 유압 CAB TILTING SYSTEM의 최적설계에 관한 연구)

  • 김수태;김진한;정상원;김규탁;이호길
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.67-72
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    • 2004
  • Generally, the commercial truck has the hydraulic cab tilting system which absorb the vibrations and impacts of the cab. The cab tilting system is equipped for the maintenance and inspection of truck. And it is very important to help user's feeling of driving and convenience. But when the truck cab is tilted, existing model has serious problem of vibration. To satisfy customer's requirements for convenience, it is necessary to improve the hydraulic truck cab tilting system. In this study, the optimization of cab tilting system is carried out by using the G.A to reduce the vibration. The results show that the vibration is reduced and the mean velocity of tilting is improved. In conclusion the improved cab tilting system can be designed and the possibility of optimal design for cab tilting system by using the GA is testified.

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An Experimental Study on the Squeal Noise Generated in Friction Surface of Disk Brake (디스크 브레이크의 마찰면에서 발생되는 스퀼소음에 관한 실험적 연구)

  • 이해철;이원평;차경옥
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.26-31
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    • 2000
  • There are various noises generated by friction. Among the rest, eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. The parameters affecting brake squeal noise are the material properties of the braking pad, the dynamic properties of the brake parts and the dimensions of the brake assembly etc. Also, the squeal noise changes its inherent form with the normal load and sliding speed. In this study, the characteristics of brake squeal noise generated by friction is analyzed experimentally. The experiment focused on the analysis of friction self-excited vibration and squeal noise level. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding speeds. And Friction self-excited vibration is raised the brake squeal noise.

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A Study on the Vibration of 2-Stage Gear System Considering the Change of Gear Meshing Stiffness and Imbalance of Motor (기어 물림부의 스프링강성 변화와 구동기의 불균형을 고려한 2단 기어장치의 진동에 관한 연구)

  • 정태형;이정상;최정락
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.8-14
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    • 2001
  • We develop a method to analyze dynamic behavior off multi-stage gear train system. The example system consists of three shafts supported by ball bearings at the ends of them and two pairs of spur gear set. For exact analysis, the meshing tooth pair of gear set is modeled as spring and damper having time-dependent meshing stiffness and damping. The bearing is modeled as spring. The result of this analysis is compared to that of other model having mean mesh stiffness. The effect of the excitation force by the unbalance off rotor off motor is also analyzed. Finally, the change ova natural frequency of the whole system due to the change of an angle between three shafts is compared in each case, and from this analysis, the avoiding angle for design is advised.

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The Transmissibility of Rubber Damper in the Compact Disc Player (컴팩트 디스크 플레이어 고무댐퍼의 전달율)

  • Lee, Tae-Keun;Kim, Byoung-Sam
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.126-132
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    • 2008
  • The vibration and disturbances from operating the compact disk layer have an effect on the play ability. As the excitation sources of the compact disk player, there are the vibration of the motors and gears, impact by mechanical parts and the external excitations. So, most of the compact disk player have a anti-vibrational system, which is included some rubber or oil dampers. In this study, the vibration characteristics of rubber damper which is used home compact disk player are investigated. The materials and shape of rubber damper are changed, and the transmissibility is measured. As a conclusion, the natural frequency is moved to higher frequency and the transmissibility is reduced by the increasing rubber stiffness. In comparison to butyl rubber damper, the transmissibility of silicon damper was increased by larger restitution elasticity. The hollow damper was effective to reduced the transmissibility.

The Analysis of the Unsteady Flow Field and Aerodynamic Sound of Fan Motor in a Vacuum Cleaner (진공청소기용 팬 모터의 비정상 유동 해석 및 공력소음 해석)

  • 김재열;심재기;송경석;오성민;양동조;김우진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.281-286
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    • 2004
  • The vacuum cleaner motor runs on very high speed for the suction power. Specially, the motive power is provided by the impeller being rotate on very high speed. And centrifugal fan consists of the impeller, the diffuser, and the circular casing. Due to the high rotating speed or the impeller and small gap distance between the impeller and diffuser, the centrifugal fan makes very high noise level at BPF and harmonic frequencies. In order to calculate the sound pressure of centrifugal fan, the unsteady flow data is needed. And Noise cause is dividing to fluid noise by exhaust flow of fan and vibration noise by rotational vibration of vacuum cleaner fan motor. Until now, measuring method has been used to measure vibration by the accelerometer; this method has been not measured for the vibration in some parts of brush and commutator because of motor construction and 3-D vibrating mode. This paper was purposed on the accurate analysis, using laser vibration analyzer,. By using this measured data of noise cause against the difficult part in old times, we would like to use for the design of silent fan motor.

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Analysis of Dynamic Characteristics of A High-speed Milling Spindle Due to Support Stiffness of Drawbar (고속주축의 드로우바 지지조건에 따른 동특성 해석)

  • 노승국;박종권;경진호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.484-487
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    • 2003
  • In designing AMBs (active magnetic bearings) for high-speed spindle system, the shaft is usually assumed as a rigid rotor. For automatic tool change process, there should be a tool clamping system with drawbar using spring or hydraulic force, and the drawbar in the spindle can be in various condition of support during design and manufacturing error. In this paper, the modal characteristics of drawbar in high-speed milling spindle system due to supporting stiffness between drawbar and shaft are analyzed by numerical method. The result shows enough stiff supports must be provided between shaft and drawbar to prevent occurring drawbar vibration lower than the natural frequency of 1$\^$st/ bending mode of spindle.

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Sensor Fusion and Neural Network Analysis for Drill-Wear Monitoring (센서퓨젼 기반의 인공신경망을 이용한 드릴 마모 모니터링)

  • Prasopchaichana, Kritsada;Kwon, Oh-Yang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.77-85
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    • 2008
  • The objective of the study is to construct a sensor fusion system for tool-condition monitoring (TCM) that will lead to a more efficient and economical drill usage. Drill-wear monitoring has an important attribute in the automatic machining processes as it can help preventing the damage of tools and workpieces, and optimizing the drill usage. In this study, we present the architectures of a multi-layer feed-forward neural network with Levenberg-Marquardt training algorithm based on sensor fusion for the monitoring of drill-wear condition. The input features to the neural networks were extracted from AE, vibration and current signals using the wavelet packet transform (WPT) analysis. Training and testing were performed at a moderate range of cutting conditions in the dry drilling of steel plates. The results show good performance in drill- wear monitoring by the proposed method of sensor fusion and neural network analysis.

엔드밀 정밀도 향상을 위한 주변기술 연구

  • 김경배;서천석;김영경;이용인;최영근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.450-455
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    • 2002
  • Quality of endmill applied to high speed Machining can be classified in precision and tool life. Especially, Endmills are damaged easily when high speed machining are occurred vibration and deflection by thin and long shape of endmill, limitation of chip-pocket. Furthermore, Endmills are determined tool life by the quality of base material and the character of coating. This study have carried on research and analysis about grinding technique, circumference technique to improve precision that determine the quality of endmill. As the result of this study, that the technique is able to manufacture endmill applied to high speed Machining have been obtained.

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A Study on the Chatter Vibration in a Grinding Process (연삭가공시 발생하는 자려진동에 관한연구)

  • 이상태;이재환;정윤교;김재실
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.339-345
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    • 2002
  • 연삭 가공시 발생하는 채터는 정밀도 및 품질을 저하시킨다. 본 논문에서는 연삭가공시 작업시간에 따른 연삭 법선력 및 AE 신호의 거동을 관찰함으로써 (1) 연삭법선력의 수학적 모델은 그 진폭이 지수적으로 변하는 형태이고, (2) 그 지수가 음(minus)이 될 때가 체터 발생시점이며 (3) 이를 토대로 이론적으로 (2)를 규명할 수 있는 방법을 고찰하였다.

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Design of Ultrasonic Linear Motor for X-Y Stage (X-Y 스테이지를 위한 초음파 리니터 모터의 설계)

  • 김태열
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.316-320
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    • 2000
  • An ultrasonic linear motor was composed of a slider and a stator vibrator including piezoelectric material and elastic material. The ultrasonic linear motors mainly consist of an ultrasonic oscillator which generates elliptical oscillations. Elliptical oscillations are generated by synthesizing two degenerated modes. The design of a stator for an Ultrasonic linear motor was optimized with respect to vibration mode and direction of vibratory displacement by employing the finite element method. The motors were designed by varying the width of stator vibrator and the thickness, the length and the position of piezoceramics.

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