• Title/Summary/Keyword: Machine tool vibration

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Diagnosis of Chatter Vibration using Frequency Domain in a Milling Process (밀링 공정시 주파수 영역을 이용한 채터 진동의 진단)

  • 김문기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.12-18
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    • 2001
  • Frequency domain has been used to detect chatter vibration and to decide commencing point of chatter for the milling processes. For this, power spectrum of accelerations signal is analyzed in the frequency domain. Also, the power spectrum and surface roughness are measured, compared, and evaluated according to the depth of cut by experimental works. As a results, it is known that the commencing point of chatter can be decided the behavior of the maximum amplitude of the power spectrum of acceleration signal and there is a correlation between the power spectrum of acceleration signal and the surface roughness. In conclusion, the power spectrum of acceleration signal can be used as a useful information for detec-tion and estimation of chatter vibration in machining.

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Dynamic System Analysis of Machine Tool Spindles with Magnet Coupling

  • Kim, Seong-Keol
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.4
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    • pp.87-93
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    • 2002
  • In this study, basic concepts of magnet were introduced, and dynamic characteristics of magnet coupling were explored. Based on these characteristics, it was proposed how to analyze transverse and torsional vibrations of a spindle system with magnet coupling. Proposed theoretical approaches were applied to a precision power transmission system machined for this study, and the transverse and torsional vibrations were simulated. The force on magnet coupling was shown as a form of nonlinear function of the gap and the eccentricity. Also, the form of torque transmitted by magnet coupling was considered as a sinusoidal function. Main spindle connected to a coupling of a follower part was assumed to be a rigid body. Nonlinear partial differential equation was derived to be as a function of angular displacement. By using the equation, torsional vibration analysis of a spindle system with magnet coupling was performed. Free and forced vibration analyses of a spindle system with magnetic coupling were explored by using FEM.

A Study on the Torsional Frequency Response Characteristic of $4\times2$ Heavy Duty Truck Powertrain ($4\times2$ 대형 트럭 구동계의 비틀림 주파수 응답 특성 연구)

  • 안병민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.304-309
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    • 1998
  • In recent truck industry, ride quality improvement as well as payload capacity is a very important subject. In order to achieve this goal, it is necessary to study several sub-systems (powertrain, suspension, engine mount, exhaust, etc) of truck which are major components of vehicle. In this research, torsional vibration reduction method of 4$\times$2 truck powertrain is demonstrated by using computer simulation and experiment. First, truck powertrain is modeled as a vibration system and validity of developed model is verified by comparing free vibration results with experiment results. Second, Most key parameters which influence torsional resonance are examined utilizing mode analysis. Finally, frequency responses of truck powertrain are obtained and reduction counterplans of torsional vibration are suggested.

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Minimization of Pattern Size on Polycarbonate Material in V-grooving (PC 폴리머 재료의 미세 V-홈 절삭가공 시 패턴 크기 최소화)

  • Kim, Gi-Dae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.523-527
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    • 2011
  • Polycarbonate (PC) polymer is an engineering plastic which has large tensile strength and impact resistance and is wildly used as functional parts like micro mold. Direct machining of PC materials produces lots of burrs and rough surface due to large ductility and weak heat resistance and hence it is very difficult to machine PC materials using cutting tool to make micro-parts. In this study, elliptical vibration cutting (EVC) or 2-dimensional vibration cutting was performed to minimize the size of micro V-grooves on PC material. From the experimental results, it was observed that as the cutting depth and pattern size become smaller, the better machining quality was obtained, which is attributed to the positive effect of EVC that is dependent on the ratio of vibration amplitude to cutting depth. As the height of V-groove becomes less than $1.8{\mu}m$, however, the machining quality becomes lower as the pattern size decreases.

Vibration characteristics analysis on the composite laminate plate under the tensile loading by ESPI method (ESPI법에 의한 인장을 받는 복합재 평판의 진동 특성 해석)

  • 김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.69-73
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    • 1999
  • This study discusses a non-contact optical technique, electronic speckle pattern interferometry(ESPI), that is well suited for in-plane and out-of-plane deformation measurement. AS4/PEEK[30/-30/90]s, composite laminate plate was analyzed by ESPI to determine the vibration characteristics with tensile loading and without it. vibration mode shapes are quantitatively compared with the result of numerical analysis. The experimental results agree well with those of numerical analysis. we found that when the composite laminate plate is under the tensile loading, vibration modes can be measured with high accuracy by ESPI.

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Vibration Characteristics Analysis as Laser Welding Condition by ESPI (ESPI에 의한 레이저용접 조건에 따른 진동 특성 분석)

  • Kim K.S.;Jung H.C.;Baek S.K.;Lee Y.H.;You D.N.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.349-353
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    • 2005
  • This paper describes the variations of resonance frequencies and vibration mode shapes of laser welded cold rolled carbon steel plate(SCP1) induced by thermal loading during laser welding processing. The characteristics of those are analyzed with stroboscopic ESPI. Electronic speckle pattern interferometry (ESPI) that the electronic processes were added to SPI is one of the very powerful method in the experimental vibration analysis field. Stroboscopic ESPI to make it reliable are compared with theory and experimental method: Finite Element Method(FEM) and Scanning Laser Doppler Vibrometer(SLDV). The results of stroboscopic ESPI are well agreed with SLDV and also the comparison with theory give good agrement within $5\%$.

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Active Vibration Control of the Enclosed Plate by Intelligent Control Method (지능제어 방식에 의한 밀폐계 평판의 능동진동제어)

  • Shin Joon;Lee Tae-Yeon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.55-60
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    • 2005
  • In this study, vibration control of the enclosed plate which is typical two dimensional structure are performed by using intelligent control method and piezo ceramic as an actuator attached at the plate. The characteristics of the plate with piezo ceramic are examined to identify the natural frequencies. Then, the plate is controlled under the sinusoidal excitation by acoustic source and the reduction level of vibration is examined via frequency response and time sequence. The control result shows the effect of the intelligent control method as a control scheme compared with that of the previous filtered-X LMS algorithm.

Experimental Verification for Transverse Vibration Behavior of a Spinning Disk with Torque Variation (구동토크의 고주파 변동 성분이 존재하는 회전원판의 횡진동 거동에 대한 실험 검증)

  • Lee Kee-Nyeong;Shin Eung-Soo;Kim Ock-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.89-95
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    • 2005
  • This paper intends to identify experimentally the relationship between transverse vibration behavior of a spinning disk and high-frequency fluctuation in the driving torque. A testrig has been developed using a CD-ROM disk, a driving motor with torque-varying capability and a power transmission belt and a laser vibrometer was employed to measure the transverse vibration displacements of the disk for a certain range of the spinning speed. The results show that the spinning speed and the magnitude and frequency of the torque fluctuation affect the stability of the disk. In other word, the torque fluctuation causes the instability of the disk at several ranges of the spinning speed below the critical speed and its effects become larger as the disk spins faster or the magnitude of torque fluctuation becomes bigger. The experimental results are found to be in good agreement with analytical estimation.

Analysis on Vibration Characteristic of Tooling Unit on Precision Automatic Lathe (정밀 자동선반 공구 유닛의 진동특성 해석)

  • Joo, KangWo;Lee, YunChul;Lee, Young-Sik;Son, Jung-Jong;Lee, Jae-Kwan;Kim, Kwang sun
    • Journal of the Semiconductor & Display Technology
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    • v.15 no.1
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    • pp.36-40
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    • 2016
  • This paper is about the analysis on the vibration characteristic of tooling units on the precision automatic lathe. The vibration characteristic of the machine tool is emphasized in accordance with the high precision of the various industries Including the various semiconductor devices and components sector. In this paper, the vibration analysis was performed in designed tooling units of precision automatic lathe. Through the analysis, it is calculated that the frequency of distribution in certain areas by review the resonant frequency and the amount of deformation. And designed model was verified to be a stable structure.

Analysis of Rotor Vibration by Eccentric in the Induction Motor (유도전동기의 편심에 의한 회전자 진동해석)

  • Hwang, Don-Ha;Lee, Joo-Hoon;Kang, Dong-Sik;Kim, Yong-Joo;Choi, Kyeong-Ho;Lee, Jin-Hee
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1201-1203
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    • 2005
  • This paper presents results of the finite-element(FE) analysis and experiment of air-gap flux variation in induction motor when rotor eccentricity vibration conditions occur. An accurate modeling and analysis of rotor vibration in the machine are developed using commercial FE analysis tool and search coils are used for measuring the actual air-gap flux. In the FE analysis and experiment, the induction motor with 380[V], 5[HP], 4r, 1742[rpm] ratings is used. The simulation and experimental results can be useful for rotor vibration monitoring of the induction motor.

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