• Title/Summary/Keyword: Machine tool controller

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Process Control Using Fieldbus (필드버스를 이용한 공정제어)

  • 김영효;한헌수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.113-117
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    • 2003
  • In the industrial field nowadays the information that needs to be handled arc increasing and requires faster speed in contrast with PLC(Programmable Logic Controller) or DCS(Distributed Control System) based control systems these days. The work environment these days are mostly based on PC, so the control systems are wanted in PC. At Fieldbus used automated systems performing distributed process control by PC performs and combines into one system in order to maximize the increase of productivity, lower the expense, planning constructing and maintaining the reliance of automation. These latest automation systems unites process, makes distributed control process able, and can control and supervise at remote PC.

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A Study on The OLP Development and Controller Design for off-line Control of SCARA Robot (스카라 로봇의 오프라인 제어를 위한 OLP 개발 및 제어기설계에 관한 연구)

  • 서운학
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.432-439
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    • 1999
  • In this paper, an off-line programming(OLP) system is presented as the three dimensional graphic simulator and one of the human-robot interface systems for industrial robots. The OLP system has been especially developed to testify robot programs visually using three dimensional geometric modeling and graphics technologies in personal computes. A special feature is its capability of collision detection and of comparing performance of control algorithms. This paper places the focus on the structure and major characteristic of OLP system.

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THE SOLUTION OF HARDWARE OF ROBOT CONTROL SYSTEM (로봇 제어를 위한 시스템의 하드웨어 구성)

  • Bui-Quang, Duoc
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.474-479
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    • 2004
  • This paper presents an economical solution of the control system of robot, which is widely applied to sophisticated robots. The proposed control system is built on a foundation that is combined between driver motor, PC controlled servo-motor control card, and driver software. The solution had been applied to design hardware of controlled 6-DOF (Degree Of Freedom) robot. The controlled system is used to control VML Robot (Vehicle Mechatronic Lab). Addition, because of flexibility of the solution, the controller can be suit with widely robots at used servo-moto.

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A 4-axis NC Lettering System for the Side-wall of the Automobile Tire (타이어 사이드판의 문자 가공을 위한 4축 가공 시스템)

  • Lee, Cheol-Soo;Park, Gwang-Ryeol
    • IE interfaces
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    • v.11 no.2
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    • pp.65-78
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    • 1998
  • The letters of the automobile tire are usually engraved on the side-wall. The shape of the side-wall is a sculptured surface generated by the rotational sweeping of a profile curve. The letters laid on the side-wall are usually designed by a 2-dimensional CAD. It is impossible to machine the letters on the surface accurately by 3-axis NC machining, because the axis of cutter should be tilted to align with the normal vector of the surface. In this case. the degree of freedom for the machine is at least four. This paper describes an idea for tool path generation of a 4-axis machine by using the 2-dimensional CAD data of the letters and the surface of the side-wall. This study includes the following procedures; (1) measuring the profile of the side-wall surface and curve-fitting of the measured points. (2) the 'non-parallel projection' of the letters on the side-wall, and (3) an inverse kinematics of the 4-axis lettering machine. Procedures in this paper are programmed in C-language on Windows95 environment. With a PC based CNC controller and a 4-axis lettering machine. these are tested sucessfully for the practical use.

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A Study on a Precision Temperature Control for Oil cooler using ON/OFF Control Method (ON/OFF 제어방식 오일쿨러의 정밀온도 제어에 관한 연구)

  • Lee, Sang-Yun
    • Journal of the Institute of Convergence Signal Processing
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    • v.14 no.2
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    • pp.130-135
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    • 2013
  • Recently, the needs of system performances such as working speed and processing accuracy in machine tools have been increased. Especially, the working speed increment generates harmful heat at both moving part of the machine tools and handicrafts. The heat is a main drawback to progress accuracy of the processing. Hence, a oil cooler to control temperature is inevitable for the machine tools. In general, two representative control schemes, hot-gas bypass and variable speed control of a compressor, have been adopted in the oil cooler system. In this paper, the compressor's speed are controlled to keep reference value of temperature at oil outlet. The precision processing of a machine tool is required for an oil cooler guaranteeing ${\pm}0.1^{\circ}C$ temperature control. But the oil cooler with precision temperature control is expensive. Therefore in this paper, instead of a on/off(relay) control method, a PID and phase angle electric power control method is proposed for the precision control of an oil cooler. The proposed controller is implemented and tested at the temperature of $23^{\circ}C$, $24^{\circ}C$ and $25^{\circ}C$.

A Study on Dynamic Characteristics of Rotating Transmission Using PID Control (PID 제어기를 이용한 회전전동장치의 동특성에 관한 연구)

  • Kim Jae-Kyung;Kim Jong-Tye;Kim Taek-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.41-48
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    • 2005
  • The Rotating transmission is made up of belts, mass disks and gears. This transmission is controlled electro-mechanically by the motor and operation program. The control strategy of the system can be to change belts' stiffness and the masses of mass disk and gear. This system can be modeled as a rigid body, and also finds broad application in such diverse fields as machine tools, the cruise control system In automobiles, and control in the attitude and gimbals of spacecraft. This Transmission proves the necessity and effect of a closed loop control. The study of the Rotating Transmission excited by its base motion is able not only to predict the rotational performance, but to obtain the fundamental data for vibration isolation. In this research, we compared the response characteristics of the two controllers by means of the experiments on PD controller and PID controller added on integral action. Furthermore, we studied the response abilities such as steady state error, overshoot, and ect. and the response velocities such as rising time, settling time, and ect. in the rotating transmission.

Energy Absorbing Control Characteristic of Al Thin-walled Tubes (AL 박육부재의 에너지 흡수 제어특성)

  • Yang, Yong-Jun;Yang, In-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.86-91
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    • 2008
  • The structural members must be designed to control characteristics of energy absorption for protecting passengers in a car accident. Study on collapse characteristics of structural member is currently conducted in parallel with other studies on effective energy absorption capacity of structural members with diverse cross-sectional shapes and various materials. This study concerns the crashworthiness of the widely used vehicle structural members, square thin-walled tubes, which are excellent in the point of the energy absorption capacity. The absorbed energy, mean collapse load and deformation mode were analyzed for side member which absorbs most of the collision energy. To predict and control the energy absorption, controller is designed in consideration of its influence on height, thickness and width ration in this study. The absorbed energy and mean collapse load of square tubes were increased by $15{\sim}20%$ in using the controller, and energy absorbing capability of the specimen was slightly changed by change of the high controller's height.

Real-Time Fuzzy Control for Dual-Arm with 8 Joints Robot Using the DSPs(TMS320C80) (DSPs(TMS320C80)을 이용한 8축 듀얼 아암 로봇의 실시간 퍼지제어)

  • 한성현;김종수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.1
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    • pp.35-47
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    • 2004
  • In this paper presents a new approach to the design and real-time implementation of fuzzy control system based-on digital signal processors(DSP:IMS320C80) in order to improve the precision and robustness for system of industrial robot(Dual-Arm with 8 joint Robot). The need to meet demanding control requirement in increasingly complex dynamical control systems under significant uncertainties, leads toward design of intelligent manipulation robots. The IMS320C80 is used in implementing real time fuzzy control to provide an enhanced motion control for robot manipulators. In this paper, a Self-Organizing Fuzzy Controller(SOFC) for the industrial robot manipulator with a actuator located at the base is studied. A fuzzy logic composed of linguistic conditional statements is employed by defining the relations of input-output variables of the controller. In the synthesis of a FLC(Fuzzy Logic Controller), one of the most difficult problems is the determination of linguistic control rules from the human operators. To overcome this difficult SOFC is proposed for a hierarchical control structure consisting of basic and high levels that modify control rules. The proposed SOFC scheme is simple in structure, Int in computation, and suitable for implementation of real-time control. Performance of the SOFC is illustrated by simulation and experimental results for a Dual-Arm robot with eight joints.

Optimal Tuning of Biaxial Servomechanisms Using a Cross-coupled Controller (상호결합제어기를 이용한 2축 서보메커니즘의 최적튜닝)

  • Bae Ho-Kyu;Chung Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1209-1218
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    • 2006
  • Precision servomechanisms are widely used in machine tool, semiconductor and flat panel display industries. It is important to improve contouring accuracy in high-precision servomechanisms. In order to improve the contouring accuracy, cross-coupled control systems have been proposed. However, it is very difficult to select the controller parameters because cross-coupled control systems are multivariable, nonlinear and time-varying systems. In this paper, in order to improve contouring accuracy of a biaxial servomechanism, a cross-coupled controller is adopted and an optimal tuning procedure based on an integrated design concept is proposed. Strict mathematical modeling and identification process of a servomechanism are performed. An optimal tuning problem is formulated as a nonlinear constrained optimization problem including the relevant controller parameters of the servomechanism. The objective of the optimal tuning procedure is to minimize both the contour error and the settling time while satisfying constraints such as the relative stability and maximum overshoot conditions, etc. The effectiveness of the proposed optimal tuning procedure is verified through experiments.

A Study on Industrial DNC System of Computer System (Computer System에 의한 산업용 DNC System에 관한 연구)

  • Park Young sik;Oh Chang-ju
    • Journal of the Institute of Convergence Signal Processing
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    • v.1 no.2
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    • pp.145-152
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    • 2000
  • Some evolutional system has been used to promote the efficiency of the DNC(Direct Numerical Control) Controller. However, these are many inconvenience to this operator because it lacks harmony in interaction between the computer and the NC(Numerical Control) Controller. Also, there are some controversial points when data error occurs at the Data Input/Output. Accordingly, this paper explores a new Data Remote Control System. In this study, the NC Controller of the DNC network has to get full data by removing data error in this system. In this system, the main merits are easy manufacturing and the convenience of Data Input/Output. That is, remote control of the NC machine tool is possible without mutual interaction between the computer and itself.

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